High quality optical surface and method of producing same
AssigneeB-Con Engineering Inc.
InventorsBrian W. Creber, Kirk Guttin
Life of this patent
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Abstract
A method of producing high quality optical surfaces is disclosed. The invention allows for the production of optical surfaces with complex geometry while retaining the high quality of the optical surface. A top layer is provided on a substrate. In order to adhere the top layer to the substrate, an adhesion layer is applied first. In the preferred embodiment, the substrate is an aluminum substrate, the adhesion layer includes a layer of zinc and a layer of nickel and the top layer is gold. The substrate is generally stress free in order to provide a flat surface with no undulations. This allows a relatively thin layer of gold to be applied which then can be diamond turned in order to achieve a reflective layer.
Claims24
A method of producing an optical surface, the method comprising the steps of:
- (a) providing a substrate, the substrate being stress free;
- (b) applying an adhesion layer to the substrate;
- the adhesion layer including a first adhesion layer and a second adhesion layer;
- (c) applying a top layer to the adhesion layer;
- and
- (d) diamond turning the top layer to provide a reflective layer thereon.
An optical surface comprising:
- (a) a substrate, the substrate being stress free;
- (b) an adhesion layer on the substrate, the adhesion layer having a first adhesion layer and a second adhesion layer;
- and
- (c) a top layer on the adhesion layer, the top layer being diamond turned to provide a reflective layer thereon.
A double sided optical surface comprising:
- (a) a stress free substrate, the substrate comprising a first and second surface;
- (b) an adhesion layer on each of the first and second surfaces of the substrate;
- each adhesion layer including a first adhesion layer and a second adhesion layer;
- and
- (c) a top layer on each of the adhesion layers, the top layers being diamond turned to provide a reflective layer thereon.
Dependencies are inferred from the claim text.