System for improved assembly and manufacture of miniature data recording devices and head stack assemblies

A head stack assembly for a data recording disk drive, comprising:

• a carriage on which a coil is mounted, including a first surface and a second surface and having a first aperture into which a pivot member is inserted, wherein a diameter of said first aperture is larger than a diameter of said pivot member;
• a first head gimbal assembly mounted on said first surface;
• a second head gimbal assembly mounted on said second surface;
• wherein two datum pins for positioning said first head gimbal assembly on said first surface and for positioning said second head gimbal assembly on said second surface are formed on each of said first surface and said second surface of said carriage;
• wherein each of said first head gimbal assembly and said second head gimbal assembly includes a suspension load beam and an arm member, said suspension load beam has a rear portion, a bending portion and a front portion supporting a read/write head, and said arm member is stacked to said rear portion;
• and
• wherein said suspension load beam has two apertures into which said two datum pins are inserted, respectively, and said suspension load beam has a second aperture, the center of which is aligned to the center of said first aperture, the diameter of said second aperture is larger than said diameter of said pivot member, said second aperture has a V-shaped edge for aligning said pivot member, and a portion of said carriage is extruded into said first aperture, and said portion extruded from said carriage pushes said pivot member to said V-shaped edge of said second aperture when said pivot member is inserted into said second aperture and said first aperture.