Process to prepare ethylene propylene elastomer
AssigneeNOVA Chemicals (International) S.A.
InventorsQinyan Wang, Stephen John Brown
Life of this patent
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Abstract
A solution polymerization process for the preparation of elastomeric ethylene propylene (diene) elastomers is characterized by the use of a) an unbridged catalyst having a cyclopentadienyl ligand and a monosubstituted nitrogen ligand; and b) a boron activator. High molecular weight elastomers may be inexpensively prepared by the process of this invention. The elastomers are suitable for the manufacture of rubber sheets or membranes and automotive parts such as seals, belts, hoses and tire sidewalls.
Claims11
A process for the preparation of an elastomeric ethylene-propylene polymer wherein said process is characterized by being undertaken under solution polymerization conditions in the presence of a catalyst system which comprises:
- 1) an unbridged catalyst having a single cyclopentadienyl ligand and a monosubstituted monoanionic nitrogen ligand;
- and
- 2) a boron activator;
- wherein said catalyst is defined by the formula:
- wherein Y is selected from the group consisting of:
- ai) a phosphorus substituent defined by the formula:
- wherein each R1 is independently selected from the group consisting of a hydrogen atom, a halogen atom, C1-20 hydrocarbyl radicals which are unsubstituted by or further substituted by a halogen atom, a C1-8 alkoxy radical, a C6-10 aryl or aryloxy radical, an amido radical, a silyl radical of the formula:
- —Si—(R2)3
- wherein each R2 is independently selected from the group consisting of hydrogen, a C1-8 alkyl or alkoxy radical, C6-10 aryl or aryloxy radicals, and a germanyl radical of the formula:
- —Ge—(R2′)3
- wherein R2′ is independently selected from the group consisting of hydrogen, a C1-8 alkyl or alkoxy radical, C6-10 aryl or aryloxy radicals, and a germanyl radical;
- and
- aii) a substituent defined by the formula:
- wherein each of Sub1 and Sub2 is independently selected from the group consisting of hydrocarbyls having from 1 to 20 carbon atoms;
- silyl groups, amido groups and phosphido groups;
- Cp is a ligand selected from the group consisting of cyclopentadienyl, substituted cyclopentadienyl, indenyl, substituted indenyl, fluorenyl and substituted fluorenyl;
- X is an activatable ligand and n is 1 or 2 depending upon the valence of M and the valence of X;
- and
- M is a group 4 metal selected from the group consisting of titanium, hafnium and zirconium.
Dependencies are inferred from the claim text.