Apparatus and method for determining a distance to a reflective surface

An apparatus for measuring a distance to a reflective surface when the reflective surface is located between a first and second predetermined positions along a common axis, the apparatus operable to measure the distance when the reflective surface is at an angle other than 0 degrees with respect to a plane normal to the common axis, comprising:

• a first light source operable to transmit a first light onto the reflective surface, the reflective surface reflecting at least a portion of the light, the first light source located on a first side of the axis;
• a first light-detecting device having a first region operable to receive the reflected first light from the reflective surface and to transmit a first and second signals as a function of the location of the received first light within the first region;
• a second light source operable to transmit a second light onto the reflective surface, the reflective surface reflecting at least a portion of the second light, the second light source located on a second side of the axis;
• a second light-detecting device having a second region operable to receive the reflected second light from the reflective surface and to transmit a third and fourth signals as a function of the location of the received light within the second region;
• and
• a processing device coupled with the first and second light-detecting devices to respectively receive the first, second, third, and fourth signals, the processing device operable to transmit a position signal indicative of the distance to the reflected surface as a function of the first, second, third, and fourth signals;
• wherein the first and second light sources are each operable to produce a line of light having a width and a length.

An apparatus for measuring the extension of a cylinder rod within a cylinder between first and second predetermined positions along a common axis comprising:

• a cylinder rod within a cylinder, either of the cylinder rod or cylinder having a face and a reflective portion on at least a part of said face;
• a first laser operable to transmit a first laser beam onto the reflective portion of the face, the reflective portion reflecting at least a portion of the laser beam, the first laser located on a first side of the axis;
• a first position sensitive device having a first region operable to receive the reflected first laser beam from the reflective portion of the face and to transmit a first and second signals as a function of the location of the received first laser beam within the first region;
• a second laser operable to transmit a second laser beam onto the reflective portion of the face, the reflective portion reflecting at least a portion of the second laser, the second laser located on a second side of the axis;
• a second position sensitive device having a second region operable to receive the reflected second laser beam from the reflective portion of the face, and to transmit a third and fourth signals as a function of the location of the received laser beam within the second region;
• and
• a processing device coupled with the first and second position sensitive devices to respectively receive the first and second, and third and fourth signals, the processing device operable to transmit a position signal as a function of the first, second, third, and fourth signals.

A work machine, comprising:

• a frame;
• a control input device coupled with the frame and operable to transmit a desired position signal as a function of an input;
• a controller operable to receive an actual position signal, the controller coupled with the control input device to receive the desired position signal, the controller operable to transmit a pump command signal as a function of the desired position signal and the actual position signal;
• a hydraulic pump coupled with the controller to receive the pump command signal, the pump operable to produce a fluid flow as a function of the pump command signal;
• a hydraulic cylinder having a cylinder rod, the hydraulic cylinder coupled with the hydraulic pump to receive the fluid flow, the hydraulic cylinder operable to extend and retract the cylinder rod as a function of the fluid flow;
• a work tool coupled with the frame and with the hydraulic cylinder, the work tool operable to move from a first position to a second position as a function of the extension of the cylinder rod;
• and
• an apparatus for measuring the extension of the cylinder rod within the cylinder, the cylinder rod having a reflective portion on at least a part of a face of the cylinder rod, the apparatus operable to measure the extension when the face of the cylinder rod is located between a first and second predetermined positions along a common axis, the apparatus operable to measure the distance when the cylinder rod is at an angle other than 0 degrees with respect to a plane normal to the common axis, comprising:
• a first light source operable to transmit a first light onto the reflective portion, the reflective portion reflecting at least a portion of the light, the first light source located on a first side of the axis;
• a first light-detecting device having a first region operable to receive the reflected first light from the reflective portion and to transmit a first and second signals as a function of the location of the received first light within the first region;
• a second light source operable to transmit a second light onto the reflective portion, the reflective portion reflecting at least a portion of the second light, the second light source located on a second side of the axis;
• a second light-detecting device having a second region operable to receive the reflected second light from the reflective portion and to transmit a third and fourth signals as a function of the location of the received light within the second region;
• and
• a processing device coupled with the first and second light-detecting devices to respectively receive the first and second, and third and fourth signals, the processing device operable to transmit an actual position signal indicative of the distance to the reflected surface as a function of the first, second, third, and fourth signals, the processing device operable to transmit the actual position signal to the controller.

A method for measuring a distance to a reflective surface when the reflective surface is located between a first and second predetermined positions along a common axis, the method operable to measure the distance when the reflective surface is at an angle other than 0 degrees with respect to a plane normal to the common axis, comprising:

• transmitting a first light at a first angle onto the reflective surface from a first point on a first side of the axis;
• reflecting the first light off the reflective surface;
• receiving the reflected first light;
• determining the location of the received first light;
• transmitting a second light at a second angle onto the reflective surface from a second point on a second side of the axis;
• reflecting the second light off the reflective surface;
• receiving the reflected second light;
• determining the location of the received second light;
• determining a distance from the reflective surface as a function of the location of the received first and second reflected light, the distance between the first and second points, and the first and second angles;
• and
• wherein the light comprises collimated light.