Press-fit pin connection checking method and system

A press-fit pin connection checking system comprising:

• a first press-fit connector having a plurality of first press-fit pins;
• a first printed circuit board having a first substrate, a plurality of first through holes formed through said first substrate in which said first press-fit pins are adapted to be respectively press-fitted, and a first conductor pattern formed on an upper surface of said first substrate so as to be electrically insulated from all of said first through holes and to surround all of said first through holes for engagement with said first press-fit connector, said first conductor pattern being exposed without being covered with a resist, said first conductor pattern being a solid pattern enclosing all of said first through holes;
• a second press-fit connector having a plurality of second press-fit pins and adapted to engage with said first press-fit connector;
• a second printed circuit board having a second substrate, a plurality of second through holes formed through said second substrate in which said second press-fit pins are adapted to be respectively press-fitted, a plurality of second conductor patterns formed on said second substrate so as to be respectively connected to said second through holes, and a plurality of output lands respectively connected to said second conductor patterns;
• and
• means for selectively connecting said first conductor pattern to said output lands.

A press-fit pin connection checking method comprising the steps of:

• providing a first printed circuit board having a plurality of first through holes in which a plurality of first press-fit pins of a first press-fit connector are adapted to be respectively press-fitted, and a first conductor pattern formed so as to be electrically insulated from all of said first through holes and to surround all of said first through holes for engagement with said first press-fit connector, said first conductor pattern being exposed without being covered with a resist, said first conductor pattern being a solid pattern enclosing all of said first through holes;
• press-fitting said plurality of first press-fit pins of said first press-fit connector into said plurality of first through holes of said first printed circuit board to thereby mount said first press-fit connector on said first printed circuit board;
• providing a checking jig including a second printed circuit board and a second press-fit connector mounted on said second printed circuit board, said second printed circuit board having a plurality of second through holes, a plurality of second conductor patterns respectively connected to said second through holes, and a plurality of output lands respectively connected to said second conductor patterns, said second press-fit connector having a plurality of second press-fit pins press-fitted in said plurality of second through holes of said second printed circuit board;
• engaging said second press-fit connector of said checking jig with said first press-fit connector mounted on said first printed circuit board;
• and
• selectively connecting said first conductor pattern of said first printed circuit board to said respective output lands of said second printed circuit board;
• wherein when there is no electrical continuity between said first conductor pattern and each of said output lands, it is determined that the connection of said first press-fit pins and said first through holes is acceptable, whereas when there is electrical continuity between said first conductor pattern and each of said output lands, it is determined that the connection of said first press-fit pins and said first through holes is defective.