Thermally insulated runner manifold and injection nozzle construction for plastic molding apparatus
OwnerJoseph P. Ouelletteinventor
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OwnerJoseph P. Ouelletteinventor
Estimating the term…
An improved injection molding runnerless manifold and nozzle system, method and apparatus in which the fluid plastic molding material transfer conduits, such as the manifold runner channels and cavity injection nozzle passageway, are constructed of a low thermal conductivity, non-metallic heat insulation structural material to thereby heat insulate the liquified molding material or resin, whether thermosetting or thermoplastic, while resident in the manifold runners and/or nozzle passageways. The heat transfer and other physical parameters of the conduit material and structure are such that this molding material remains at a reasonable uncured molding temperature while resident in the transfer conduit for the duration of at least one injection cycle due to the heat insulation characteristics of these fluid flow conduits of the system. Preferably the heat insulation material of which the flow conduits are constructed is a polymer material having mechanical properties adequate to permit continuous accessible usage in the foregoing method as part of a separable and clampable manifold and/or nozzle system within the mold tooling as operable in the injection molding environment.
In an injection molding machine system having separable mold tooling including a manifold characterized by hot or cold runner operable for feeding liquefied plastic molding material via a manifold outlet nozzle or bushing to an injection gate of a mold tooling cavity, the improvement in combination therewith of means for maintaining the fluidity of the resident plastic molding material in said manifold and manifold outlet nozzle during closure of the injection gate, thereby enabling use of the resident material in the following molding cycle, said fluidity maintaining means comprising a flow path for the liquefied plastic molding material extending between a manifold inlet sprue, as fed by an associated injection machine ram of the system, and a mold cavity, as fed by said manifold outlet nozzle or bushing at the outlet of a runner of said manifold, said flow path being defined by a pre-formed mold component mounted in said mold tooling and containing a liquid-conducting conduit constructed and arranged for so conducting the liquefied plastic molding material and being constructed of high temperature resistant solid material in a conduit shape having self-supporting structural integrity, said conduit material comprising a non-metallic heat insulation material having a low thermal conductivity to thereby heat insulate the liquefied plastic molding material resident in the conduit flow path such that this resident plastic molding material remains at a reasonable uncured molding temperature for the duration of at least one injection cycle due to the heat insulation characteristics of said fluid flow conduit of the system.
Dependencies are inferred from the claim text.