Composite nonwoven fabric
AssigneePolymer Group, Inc.
InventorRalph A. Moody, III
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Abstract
A composite nonwoven fabric is formed by providing a synthetic fiber web comprising staple length polymeric fibers, and a cellulosic fiber web, preferably comprising wood pulp fibers. Prior to integration of the webs, the synthetic fiber web is subjected to hydroentangling to form a partially entangled web, with the cellulosic fiber web thereafter juxtaposed with the partially entangled web for hydroentanglement and integration of the webs. Pre-entanglement of the synthetic fiber web desirably acts to minimize the energy input required for integration of the cellulosic fiber and synthetic fiber webs, and also desirably acts to abate loss of the cellulosic fibers during hydroentanglement and integration of the webs.
Claims10
A method of making a composite nonwoven fabric, comprising the steps of:
- providing a synthetic fiber web comprising staple length polymeric fibers;
- hydroentangling said synthetic fiber web to form a partially entangled web;
- juxtaposing a cellulosic fiber web with said partially entangled web;
- hydroentangling said juxtaposed partially entangled web and cellulosic fiber web;
- and
- drying said hydroentangled webs to form said composite nonwoven fabric.
A method of making a composite nonwoven fabric, comprising the steps of:
- providing a synthetic fiber web by juxtaposing an airlaid staple length polyester fiber web and a carded staple length polyester fiber web;
- hydroentangling said synthetic fiber web by hydroentangling said juxtaposed airlaid and carded webs to form a partially entangled synthetic fiber web,
- juxtaposing a paper web comprising wood pulp fibers with said partially entangled web;
- hydroentangling said juxtaposed partially entangled web and said paper web to integrate wood pulp fiber of said paper web with the polyester staple length fibers of said partially entangled web;
- and
- drying said hydroentangled webs to form said composite nonwoven fabric.
Dependencies are inferred from the claim text.