Thin tensile layers in shallow trench isolation and method of making same
AssigneeIntel Corporation
InventorsKelin J. Kuhn, Ian R. Post
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Abstract
The present invention relates to a method of forming an isolation trench that comprises forming a recess in a substrate and forming a film upon the sidewall under conditions that cause the film to have a tensile load. The method includes filling the recess with a material that imparts a compressive load upon the film under conditions that oppose the tensile load. The present invention is particularly well suited for shallow isolation trench filling in the 0.13 micron geometry range, and smaller.
Claims25
A method of forming an isolation trench comprising:
- forming a recess in a substrate, wherein the recess comprises a sidewall;
- forming a film upon the sidewall under conditions that cause the film to be under a tensile load, wherein forming a film upon the sidewall comprises:
- forming a first nitride film on the sidewall;
- forming an oxide film on the first nitride film;
- and
- forming a second nitride film on the first oxide film;
- and
- filling the recess with a material that imparts a compressive load upon the sidewall under conditions that oppose the tensile load.
The method of forming an isolation trench comprising:
- forming a recess in a substrate, wherein the recess comprises a sidewall;
- forming a film upon the sidewall under conditions that cause the film to be under a tensile load, wherein forming a film upon the sidewall comprises:
- forming an underlying film on the sidewall;
- and
- forming a nitride film on the underlying film, wherein the nitride film is formed by a chemical vapor deposition of silicon nitride;
- and
- filling the recess with a material that imparts a compressive load upon the sidewall under conditions that oppose the tensile load.
A method of forming an isolation trench comprising:
- forming a recess in a substrate, wherein the recess comprises a sidewall;
- forming a film upon the sidewall under conditions that cause the film to be under a tensile load, wherein forming a film upon the sidewall comprises:
- forming an underlying film on the sidewall;
- and
- forming a deposited nitride film on the underlying film, wherein the deposited nitride film is formed by chemical vapor deposition of silicon nitride at a temperature range from about 30 C. to about 60 C., at a power from about 300 Watts to about 400 Watts, and with a silicon nitride source selected from stoichiometric silicon nitride and solid solution silicon nitride;
- and
- filling the recess with a material that imparts a compressive load upon the sidewall under conditions that oppose the tensile load.
A method of forming an isolation trench comprising:
- forming a recess in a substrate, wherein the recess comprises a sidewall;
- forming a film upon the sidewall under conditions that cause the film to be under a tensile load, wherein forming a film upon the sidewall comprises:
- forming a first nitride film on the sidewall;
- forming an oxide film on the first nitride film, and
- forming a second nitride film upon the oxide film, further comprising:
- isolating the nitride and oxide films within the recess by performing a chemical mechanical polishing etch-back;
- and
- filling the recess with a material that imparts a compressive load upon the sidewall under conditions that oppose the tensile load.
A method of forming an isolation trench comprising:
- forming a recess in a substrate, wherein the recess has a sidewall;
- performing a trench preclean within the recess;
- forming a silicon nitride film on the sidewall by annealing the recess under conditions selected from an N2O ambient, an NH3 ambient, and combinations thereof, a temperature in a range from about 900 C. to about 1,100 C., and for a time in a range from about 12 minutes to about 18 minutes;
- forming an oxide film in the recess by a thermal oxidation in a range from about 900 C. to about 1,000 C. and for a time in a range from about 2 minutes to about 15 minutes, wherein the oxide film has a thickness in a range from about 5 nm to about 20 nm;
- annealing the recess to form an oxynitride film on the oxide film and a silicon oxynitride film between the sidewall and the oxide film, under conditions of an N2O ambient, a temperature in a range from about 900 C. to about 1,100 C., and for a time in a range from about 12 minutes to about 18 minutes;
- and
- forming an inner film upon the oxynitride film in a thickness range from about 10 nm to about 50 nm, wherein the inner film imparts a tensile load on the sidewall.
Dependencies are inferred from the claim text.