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US 6,368,535 B1Granted
Condensation reaction curable silsesquioxane resin composition and methods for the synthesis and cure thereof
AssigneeDow Corning Corporation
InventorsDimitris Elias Katsoulis, Bizhong Zhu
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Abstract
A condensation reaction curable silsesquioxane resin composition and methods for its preparation and cure are disclosed. By modifying the silsesquioxane resin with a silyl-terminated hydrocarbon, such as a silphenylene, the resulting silsesquioxane resin has improved strength and toughness without significant loss of modulus.
Claims19
A method for synthesizing a curable silsesquioxane resin composition, wherein the method comprises:
- 1) copolymerizing a combination comprising components (A) and (B) wherein component (A) is a hydrolyzate of a hydrolysis precursor wherein the hydrolysis precursor comprises (i) organotrialkoxysilanes or organotrihalosilanes and (ii) a monofunctional silane selected from the group consisting of triorganomonoalkoxysilanes, triorganomonohalosilanes, disiloxanes, and disilazanes and component (B) is a silyl-terminated hydrocarbon having the formula:
- wherein each R1 is independently selected from the group consisting of a halogen atom, a hydroxyl group, an alkoxy group, an oximo group, an alkyloximo group, an aryloximo group, an alkylcarboxyl group, and an arylcarboxyl group, each R2 is independently selected from the group consisting of alkyl and aryl groups, and R4 is a divalent hydrocarbon group.
A method for preparing a cured silicone resin product, wherein the method comprises:
- 1) copolymerizing a combination comprising components (A) and (B) wherein component (A) is a hydrolyzate of a hydrolysis precursor wherein the hydrolysis precursor is selected from the group consisting of organotrialkoxysilanes and organotrihalosilanes and component (B) is a silyl-terminated hydrocarbon having the formula:
- wherein each R1 is independently selected from the group consisting of a halogen atom, a hydroxyl group, an alkoxy group, an oximo group, an alkyloximo group, an aryloximo group, an alkylcarboxyl group, and an arylcarboxyl group, each R2 is independently selected from the group consisting of alkyl and aryl groups, and R4 is a divalent hydrocarbon group;
- 2) adding (G) a solvent and (D″) a strong condensation catalyst to the product of step 1);
- 3) mold casting the product of step 2);
- 4) removing the solvent from the product of step 3);
- and
- 5) heating the product of step 4) for a time and to a temperature sufficient to cure.
4 more elements
Dependencies are inferred from the claim text.