Broadband microwave choke and a non-conductive carrier therefor

Abstract

An electrically conductive wire wound into a conical coil 1 with leads from the small and large ends of the coil. The coil is filled with fine-grained magnetic material 11, and is mounted in a thin-walled, electrically non-conductive carrier 21 designed for precise automated assembly onto a circuit board 15. The wire leads are plastic-welded onto the carrier, and no metallic pads are used, greatly increasing the effective bandwidth of the choke. The small end 4 of the coil is positioned precisely on a micro-strip 17 on the circuit board. Attachment of the wire lead from the small end of the coil to the microstrip is done with minimum lead length and minimum conductive material for the highest possible frequency response. Precise coil positioning, minimal lead length, and a totally non-conductive carrier virtually eliminates electrical reflections and resonances to yield a broadband choke with exceptional frequency range.

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