Housing panels, encapsulated, steel framed

A method of encapsulating single open frame light gage steel panels, which comprise the following steps:

• (a) Taking a pre-fabricated, pre-assembled, light gage steel framework panel, that meets applicable structural building codes, with pre-installed electrical components, raceway and outlet boxes, and basic plumbing requirements;
• (b) Placing the pre-fabricated steel framework into a predesigned Clamshell Jig Fixture;
• (c) Positioning the framework in such a way as to allow for a ⅝ inch gap on one side of the panel and 1.00 inch gap on the other side of the panel, using selected spacers;
• (d) Installing into the jig fixture a door or window filler if required in the panel design;
• (e) Installing teflon attaching hardware fillers;
• (f) Closing the Clamshell which is self sealing;
• (g) Inserting a polyurethane injection wand from a injection machine, into the closed Clamshell in the required injection hole openings;
• (h) Turning on the injection machine and injecting the two part foam into the Clamshell, filling all the vacant or open internal areas with the foam;
• (i) After the polyurethane foam is cured, approximately 3 to 5 minutes, remove the encapsulated panel from the Clamshell;
• (j) Last, trimming off any amounts of excess foam from the panel, which is a finished polyurethane foam panel.