Use of a thermal spray method for the manufacture of a heat insulating coat
AssigneeSulzer Innotec AG
InventorFranz Jansen
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AssigneeSulzer Innotec AG
InventorFranz Jansen
Estimating the term…
The use of a thermal spray method relates to the production of a layer (20) for a heat insulating coat of a material (10) in powder form. This material consists at least to 80 mol % of zirconium silicate ZrSiO4, in particular of the mineral zircon, and the majority of its powder particles (1) have diameters in the region between 10 and 100 μm. During the spraying on the particles are at least partially melted through in a gas flow (42) under reducing conditions and at a temperature greater than 20000° C. Method parameters, among others the dwell time of the particles in a heat imparting medium, in particular a plasma (41) or a flame, the temperature of the heat imparting medium and the momentum transferred to the particles, are chosen in such a manner that the layer (20) which is formed of the particles has a structure with lamellar elements (21). Suitable gases or gas mixtures, preferably hydrogen, are used as reducing means for the liberation of gases containing silicon, in particular silicon monoxide SiO; and/or a thermal liberation of gases containing silicon takes place as a result of a high temperature of the heat imparting medium.
A thermal spray method for the manufacture of a layer for a heat insulating coat of a material in powder form that consists of at least 80 mol % of zirconium silicate ZrSiO4 wherein a majority of powder particles have diameters in the range between 10 and 100 μm, and wherein the particles are at least partially melted through a gas flow under reducing conditions and at a temperature greater than 2000° C., the method comprising choosing method parameters, including a dwell time of the particles in a heat imparting medium, a temperature of the heat imparting medium and momentum that is transferred to the particles, in such a manner that the layer that is formed of the particles has a structure with lamellar elements, and using suitable gases or gas mixtures as reducing means for the liberation of gases containing silicon.
A machine component comprising one or more layered heat insulating coats of which layers are manufactured at least partly using a thermal spray method for the manufacture of a layer for a heat insulating coat of a material in powder form that consists of at least 80 mol % of zirconium silicate ZrSiO4 wherein a majority of powder particles have diameters in the range between 10 and 100 μm, and wherein the particles are at least partially melted through a gas flow under reducing conditions and at a temperature greater than 2000° C., the method comprising choosing method parameters, including a dwell time of the particles in a heat imparting medium and a temperature of the heat imparting medium and momentum that are transferred to the particles, in such a manner that the layer that is formed of the particles has a structure with lamellar elements, using suitable gases or gas mixtures as reducing means for the liberation of gases containing silicon;
Dependencies are inferred from the claim text.