Oxygen sensitive resistance material
AssigneeDaimlerChrysler AG
InventorsRalf Moos, Wolfgang Menesklou, Hans-Jürgen Schreiner, Karl Heinz Härdtl
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Abstract
Oxygen sensitive resistance materials for use with oxygen sensors, in particular λ probes are described. These materials are based on the fact that with complex metal oxides it is possible—by adding suitable doping substances—to achieve a negligible temperature dependence of the electric resistance of these materials for different oxygen partial pressures and to preset it to a desired partial pressure value.
Claims44
An oxygen sensor comprising a material composition, comprising one or more complex metal oxides selected from the group consisting of material classes
- 1a) represented by general structure (Sr1−nNn)1−aMaTixXyFezO3−δ
- 1b) represented by general structure (Sr1−nNn)(TixXyFez)1−bM′bO3−δ
- 2a) represented by general structure (Sr1−nNn)(TixXyFez)1−cM″cO3−δand
- 2b) represented by general structure (Sr1−nNn)1−dM′″TixXyFezO3−δ
- wherein:
- Sr is strontium, Ti is titanium, Fe is iron;
- O is oxygen;
- N is a bivalent element or elements selected from the group consisting of barium, calcium, magnesium, zinc, cadmium, mercury, lead, and mixtures thereof;
- X is a tetravalent element selected from the group consisting of silicon, germanium, zirconium, tin, cerium, and hafnium;
- M is a trivalent or tetravalent element or elements selected from the group consisting of a lanthanide element, a mixture of lanthanide elements, yttrium, indium, thallium, and mixtures thereof;
- M′ is a pentavalent or hexavatent element or elements selected from the group consisting of phosphorus, vanadium, arsenic, niobium, antimony, tantalum, molybdenum, tungsten, and mixtures thereof;
- M″ is a bivalent or trivalent element or elements selected from the group consisting of aluminum, scandium, gallium, chromium, manganese, cobalt, nickel, and mixtures thereof;
- M′″ is a monovalent element or elements selected from the group consisting of lithium, sodium, potassium, rubidium, cesium, copper, silver, and mixtures thereof;
- n is greater than or equal to zero, and less than or equal to 1;
- a, b, c, and d are independently greater than zero and less than or equal to 0.5;
- the sum of x+y+z is 1, wherein z is from 0.1 to 0.6, x is from zero to 0.9, and y is from zero to 0.9;
- and
- δ is the oxygen deficit which is to be applied according to the composition in order to establish electrical neutrality of the complex metal oxides.
A material composition, suitable for use in an oxygen sensor, comprising one or more complex metal oxides selected from the group consisting of material classes
- 1a) represented by general structure (Sr1−nNn)1−aMaTixXyFezO3−δ
- 1b) represented by general structure (Sr1−nNn)(TixXyFez)1−bM′bO3−δ
- 2a) represented by general structure (Sr1−nNn)(TixXyFez)1−cM″cO3−δand
- 2b) represented by general structure (Sr1−nNn)1−dM′″dTixXyFezO3−δ
- wherein:
- Sr is strontium, Ti is titanium, Fe is iron;
- O is oxygen;
- N is a bivalent element or elements selected from the group consisting of barium, calcium, magnesium, zinc, cadmium, mercury, lead, and mixtures thereof;
- X is a tetravalent element selected from the group consisting of silicon, germanium, zirconium, tin, cerium, and hafnium;
- M is a trivalent or tetravalent element or elements selected from the group consisting of a lanthanide element, a mixture of lanthanide elements, yttrium, indium, thallium, and mixtures thereof;
- M′ is a pentavalent or hexavalent element or elements selected from the group consisting of phosphorus, vanadium, arsenic, niobium, antimony, tantalum, molybdenum, tungsten, and mixtures thereof;
- M″ is a bivalent or trivalent element or elements selected from the group consisting of aluminum, scandium, gallium, chromium, manganese, cobalt, nickel, and mixtures thereof;
- M′″ is a monovalent element or elements selected from the group consisting of lithium, sodium, potassium, rubidium, cesium, copper, silver, and mixtures thereof;
- n is greater than or equal to zero, and less than or equal to 1;
- a, b, c, and d are independently greater than zero and less than or equal to 0.5;
- the sum of x+y+z is 1, wherein z is from 0.1 to 0.6, x is from zero to 0.9, and y is from zero to 0.9;
- and
- δ is the oxygen deficit which is to be applied according to the composition in order to establish electrical neutrality of the complex metal oxides.
A method for designing an oxygen sensor based on complex metal oxides with the general formula
- (Sr1−nNn)(Ti1−zFez)O3−δ
- by changing the position of the working point of the sensor toward a higher oxygen potential,
- wherein
- Sr is strontium, Ti is titanium, Fe is iron;
- N is a bivalent element selected from the group consisting of barium (Ba), calcium (Ca), magnesium (Mg), zinc (Zn), cadmium (Cd), mercury (Hg), lead (Pb) and mixtures thereof;
- n is greater than zero and less than one;
- z is greater than equal to 0.1 and less than or equal to 0.6;
- and
- δ is the oxygen deficit, which, depending on the respective composition, occurs in accordance with the electron neutrality condition, the method comprising at least one of the steps of:
- 1) partially replacing the bivalent (Sr1−nNn) by trivalernt and/or tetravalent M where M is selected from the group consisting of a lanthanide element, yttrium, indium, thallium, and mixtures thereof;
- and
- 2) partially replacing quadrivalent (Ti1−zFez) by pentavalent and/or hexavalent M′, where M′ is selected from the group consisting of phosphorus (P), vanadium (V), arsenic (As), niobium (Nb), antimony (Sb), tantalum (Ta), molybdenum (Mo), tungsten (W), and mixtures thereof.
A method for designing an oxygen sensor based on complex metal oxides with the general formula
- (Sr1−nNn)(Ti1−zFez)O3−δ
- by changing the position of the working point of the sensor toward a lower oxygen potential,
- wherein
- Sr is strontium, Ti is titanium, Fe is iron;
- N is a bivalent element selected from the group consisting of barium (Ba), calcium (Ca), magnesium (Mg), zinc (Zn), cadmium (Cd), mercury (Hg), lead (Pb), and mixtures thereof;
- n is greater than zero and less than one;
- z is greater than or equal to 0.1 and less than or equal to 0.6;
- and
- δ is the oxygen deficit, which, depending on the respective composition, occurs in accordance with the electron neutrality condition, the method comprising at least one of the steps of
- 1) partially replacing tetravalent (Ti1−zFez) by trivalent and/or bivalent M″, where M″ is selected from the group consisting of aluminum (Al), scandium (Sc), gallium (Ga), chromium (Cr), manganese (Mn), cobalt (Co), nickel (Ni), and mixtures thereof;
- and
- 2) partially replacing bivalent (Sr1−nNn) by monovalent M′″, where M′″ is selected from the group consisting of lithium (Li), sodium (Na), potassium (K), rubidium (Rb), cesium (Cs), copper (Cu), silver (Ag), and mixtures thereof.
Dependencies are inferred from the claim text.