Composite molding tools and parts and processes of forming molding tools

A process of forming composite molding tools comprising the steps of.

• (a) providing a model having a surface for forming said composite molding tools;
• (b) applying a surface coat mixture layer to said model, producing a surface coat;
• (c) applying a second surface coat mixture layer to said surface coat;
• (d) applying at least one layer of metal wool saturated in a resin coating mixture to said second layer of said surface coat, producing a metal wool/resin mixture layer;
• (e) applying a vacuum bag system to said metal wool/resin mixture layer;
• (f) compressing said metal wool/resin mixture layer and drawing out excess resin mixture;
• (g) placing said composite molding tool in an autoclave, applying pressure and further compressing said wool/resin mixture layer;
• (h) removing said vacuum bag system, exposing a back surface of said molding tool;
• (i) fitting a copper tubing system to said back surface;
• (j) applying at least one layer of a conductive aluminum slurry mixture to said copper tubing system;
• (k) constructing and attaching a chase to said back surface, wherein said chase includes eggcrates within the perimeter of said chase;
• and
• (l) filling said back surface and eggcrates with a resin mixture, resulting in one half of said composite molding tool;
• wherein a second half of said composite molding tool is constructed by repeating steps (a)-(l).