Increased flow capacity filter
AssigneeNelson Industries, Inc.
InventorsJeffrey S. Morgan, Jon S. Wake, Kent J. Kallsen
Life of this patent
Estimating the term…
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AssigneeNelson Industries, Inc.
InventorsJeffrey S. Morgan, Jon S. Wake, Kent J. Kallsen
Estimating the term…
A filter element (22) includes pleated filter media (26) having a plurality of pleats (28) in a closed annular loop having an outer perimeter (30) defined by a plurality of outer pleat tips (32), and an inner perimeter (34) defined by a plurality of inner pleat tips (36), the closed annular loop having a hollow interior (38) extending along an axis (40), wherein fluid to be filtered flows laterally through the filter media and flows axially (58) in the hollow interior (38). The filter element (22) has an axial flow passage (56) along the axis (40) and circumscribing the hollow interior (38) and has a flow perimeter (60) greater than the inner perimeter (34) of the filter element defined by the inner pleat tips (36). An end cap (66) of resilient compressible material at the axial end (62) of the filter element bears radially between and is radially compressed between an outer liner (102) and a flow tube (90) at the enlarged flow passage (56).
A mold for molding an end cap onto pleated filter media of a filter element, said pleated filter media having a plurality of pleats in a closed loop having an outer perimeter defined by a plurality of outer pleat tips, and an inner perimeter defined by a plurality of inner pleat tips, said loop having a hollow interior extending along a given axis, wherein fluid to be filtered flows laterally through said filter media, and flows axially in said hollow interior, said filter element having an axial flow passage extending along said axis and circumscribing said hollow interior and having a flow perimeter greater than said inner perimeter, said mold having a trough extending along a first perimeter and holding liquid castable material therein into which axial ends of said pleats are dipped, said mold having an upstanding dam extending along a second perimeter circumscribed by said first perimeter and engaging said axial ends of said pleats between said outer pleat tips and said inner pleat tips and impeding flow of said liquid castable material laterally inwardly towards said inner pleat tips.
A method for molding an end cap onto pleated filter media of a filter element, said pleated filter media having a plurality of pleats in a closed loop having an outer perimeter defined by a plurality of outer pleat tips, and an inner perimeter defined by a plurality of inner pleat tips, said loop having a hollow interior extending along a given axis, wherein fluid to be filtered flows laterally through said filter media, and flows axially in said hollow interior, said filter element having an axial flow passage extending along said axis and circumscribing said hollow interior and having a flow perimeter greater than said inner perimeter, said method comprising providing a mold having a trough extending along a first perimeter and holding liquid castable material therein, providing an upstanding dam on said mold extending along a second perimeter circumscribed by said first perimeter, dipping axial ends of said pleats into said liquid castable material and engaging said axial ends of said pleats against said dam at a location between said outer pleat tips and said inner pleat tips such that said dam impedes flow of said liquid castable material laterally inwardly towards said inner pleat tips.
Dependencies are inferred from the claim text.