Silicoaluminophosphates having an AEL structure
AssigneeExxon Mobil Chemical Patents Inc.
InventorsKarl G. Strohmaier, David E. W. Vaughan
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Abstract
Disclosed are silicoaluminophosphates (SAPOs) having unique silicon distributions and high catalytic cracking activity, a method for their preparation and their use as FCC catalysts. More particularly, the new SAPOs have a high silica:alumina ratio and favorable Si atom distribution. The new SAPOs may have a small crystal size and may be synthesized from a single- phase synthesis solution.
Claims25
A composition comprising a major amount of a large-pore zeolite catalyst and a minor amount of a molecular sieve composition with a framework tetrahedra of silicon, aluminum, and phosphorus, the molecular sieve having a total silicon amount ranging from above about 4 molar percent to about 20 molar percent, a total aluminum amount ranging from about 40 molar percent to about 55 molar percent, and a total phosphorus amount ranging from about 30 molar percent to about 50 molar percent, the molar percents being based on the total amount of aluminum, phosphorus, and silicon present in the composition, and the molecular sieve having the topology AEL and being isostructural with conventional SAPO-11, wherein
- (a) the silicon present in the molecular sieve and the conventional SAPO-11 is distributed among sites in the framework tetrahedra, each site having a first, a second, a third, and a fourth nearest neighbor position, and each nearest neighbor position being independently occupied by one atom selected from silicon and aluminum, and
- the molecular sieve has a substantially smaller number of silicon sites having silicon atoms all four nearest neighbor positions than the conventional SAPO-11 having the same total silicon amount.
A composition comprising a major amount of a large-pore zeolite catalyst and a minor amount of a molecular sieve, the molecular sieve being formed by
- (a) combining, under gellation conditions in order to form a gel, at least one aluminum source material, at least one phosphorus source material, at least one template, water, at least one co-solvent, and an organic silicon source material, the co-solvent being a water-soluble co-solvent and capable of solubilizing the organic silicon source material, and then
- (b) reacting the gel under molecular sieve synthesis conditions, the co-solvent being water-soluble and capable of solubilizing the organic silicon source material.
Dependencies are inferred from the claim text.