# US 6,294,061 B1 · Process and apparatus for electrocoagulative treatment of industrial waste water

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- Number: US 6,294,061 B1
- Document ID: US6294061B1
- Status: Granted
- Kind: B1
- Application number: 09/554,975
- Filed: 2000-07-17
- Granted: 2001-09-25
- Earliest claimed: 2000-07-17
- Assignees: Kaspar Electroplating Corporation
- Inventors: Paul E. Morkovsky; Douglas D. Kaspar; Jonathan M. Petru
- Web page: https://patentgrep.com/patent/US6294061B1

## CPC

- C02F 1/463: by electrocoagulation
- C02F: TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE (separation in general B01D; special arrangements on waterborne vessels of installations for treating water, waste water or sewage, e.g. for producing fresh water, B63J; adding materials to water to prevent corrosion C23F; treating radioactively-contaminated liquids G21F9/04; regeneration of reactants for recirculation into processes, see the relevant places for the processes)

## Abstract

An electrocoagulation system for removing contaminants from waste effluents comprising an electrocoagulation reactor (140) having charged and uncharged plates and allowing serial flow of water therethrough. The reactor (140) is connected to a voltage source (160) to charge some of the pates positive and negative plates. The system allows waste water to enter the reactor (140) for coagulation therein, the waster water leaving the reactor (140) to enter a defoam tank (200) for agitation which allows trapped bubbles to rise to the surface of the tank (200) as foam. From the defoam tank (200), waste water goes through a sludge thickener, to allow sludge to settle at the bottom thereof and waster water is drawn off from the sludge thickener to flow to a clarifier (250). The pump removes sludge forming at the bottom of clarifier (250) to take it back to the sludge thickener. The sludge is drawn out the bottom of the sludge thickener for transport to a press (280) where most of the water is removed therefrom. Water is drawn off the top of the clarifier (250) for transport to a conventional sewer system, or for reuse.

## Claims

### Claim 1

An electrocoagulation waste water reactor for engagement with a power source, the reactor comprising:
a rectangular housing including a first pair of opposing side walls and a second pair of opposing side walls, a top wall and a bottom wall, each of the walls of the housing comprised of a non-conductive, single piece member, and all the walls having inner and outer surfaces;
a multiplicity of rectangular power plates for slidably engaging the inner surfaces of at least some of the sidewalls of the housing;
power engagement means cooperating with said housing and some of said rectangular power plates to engage the plates to a power source to charge them positively and for engagement with other of said rectangular power plates to the power source to charge then negatively;
a multiplicity of rectangular uncharged plates for slidably engaging the inner surfaces of at least some of the side walls of the housing;
means cooperating with the top wall and the bottom wall for providing passage of waste water into and out of the reactor;
wherein all the plates of the reactor are maintained in parallel relation with each other and with the top and bottom wall of the housing and are engaged with some, but not all of the side walls of the housing so as to provide a gap between each plate and at least one side wall not so engaged to allow series flow of waste water through the reactor.

### Claim 2 (depends on 1)

The reactor of claim 1, wherein the inner surfaces of the second pair of opposed side walls are grooved for the receipt of the charged and uncharged plates thereinto from alternate sides thereof.

### Claim 3 (depends on 2)

The reactor of claim 2 wherein the inner surface of said housing includes walls defining cutouts and wherein said power engagement means includes a multiplicity of power stud connector links for inserting into the cutouts of the inner surface of said housing.

### Claim 4 (depends on 3)

The reactor of claim 3 wherein each of the power stud connector links includes an arm for engaging the power source and power plate connecting arms dimensioned for connecting to rectangular power plates in spaced apart relation for the placement of other plates. therebetween.

### Claim 5 (depends on 3)

The reactor of claim 3 wherein at least two of the cutouts are on the inner surface of the side walls of the first pair of side walls of the housing and wherein the power engagement means includes power stud connector links dimensioned for receipt into each of the cutouts.

### Claim 6 (depends on 3)

The reactor of claim 3 wherein the power engagement means includes at least two power stud connector links and wherein the first side wall of the first pair of opposing side walls includes cutouts for engagement with each of the at least two power stud connector links.

### Claim 7 (depends on 2)

The reactor of claim 2 wherein the top wall and the bottom wall each contain at least one cutout for receipt of power stud therethrough and wherein the inner surface of at least one of the side walls of the first opposing pair of side walls includes at least one cutout therein for receipt of power engagement means thereinto.

### Claim 8

An electrocoagulation system for removing contaminants from waste effluent comprising:
means for collecting said waste effluent containing said contaminants;
reactor in fluid flow connection with said collecting means for receiving therein said waste effluent containing said contaminants, said reactor having a plurality of substantially parallel electrolytic plates contained therein, said electrolytic plates having a plurality of positive and negative plates with a plurality of intermediate plates interspersed therebetween;
voltage source connected to said positive and negative plates for applying a voltage therebetween, said voltage causing said contaminants to react with said electrolytic plates to change from in solution to in suspension in said waste effluent;
links to connect voltage source to the charged plates;
defoam tank for receiving said waste effluent and contaminants from said reactor;
agitator in said defoam tank for stirring said waste effluent to allow air trapped therein to rise to the surface and escape;
sludge thickener for receiving waste effluent from said defoam tank and includes means for the outflow of effluent therefrom; and
a clarifier for receiving said waste effluent and said contaminants from said defoam tank for allowing said waste effluent and contaminants to settle near bottom of said clarifier.

### Claim 9 (depends on 8)

The system of claim 8 further including a sludge thickener for placement between said defoam tank and said clarifier and means for moving sludge from bottom of the clarifier to the sludge thickener.

### Claim 10 (depends on 9)

The system of claim 9 wherein the means for moving further includes a bubble pump for transferring waste accumulating near the bottom of the clarifier to the sludge thickener; and further including and means engaging the bottom of the sludge thickener for removing sludge accumulated therein.

### Claim 11 (depends on 9)

The electrocoagulation system of claim 9 wherein the sludge thickener includes a grate beneath the inlet tube.

### Claim 12 (depends on 8)

The electrocoagulation system for removing said contaminants from said waste effluent as recited in claim 8 wherein said intermediate plates and said positive and negative plates are changeable by said opening of said opposing side of said reactor and, after disconnecting links through which said voltage source may be received, sliding said electrolytic plates along said slots in which said electrolytic plates are maintained during operation of said electrocoagulation system, positioning and number of said intermediate plates and said positive and negative plates being determined by the type of said contaminants being removed from said waste effluent.

### Claim 13 (depends on 8)

The electrocoagulation system for removing said contaminants from said waste effluent as recited in claim 8 wherein said electrolytic plates vary in thickness so that positive and negative plates will corrode away at approximately the same time as said intermediate plates.

### Claim 14 (depends on 8)

The electrocoagulation system for removing said contaminants from said waste effluent as recited in claim 8 wherein said reactor has a housing that may be opened for removal of electrolytic plates by opening opposing sides, said electrolytic plates being maintained in slots in said housing for sliding in or out.

### Claim 15

A reactor for use in removing contaminants from a waste effluent, a source of voltage being available for connection to said reactor, said reactor comprising:
a non-conductive housing;
parallel slots cut on an inside of first opposing walls of said non-conductive housing;
electrolytic plates being located in said parallel slots;
means for connecting a plurality of some of said electrolytic plates to said voltage source to create voltage therebetween, other of said electrolytic plates being isolated from said voltage source and interspersed between said electrolytic plates connected to said voltage sources;
second of said opposing walls of said non-conductive housing being connectable to said first opposing walls to form a sealed container for said reactor;
seal being located between each of said second opposing walls and said first opposing walls to form said sealed container;
inlet for receiving said waste effluent and said contaminants into a first end of said reactor;
outlet for discharging said waste effluent from a second end of said reactor after said waste effluent has circuitously traveled through said reactor over said electrolytic plates;
number and spacing of said electrolytic plates being connected to said voltage source and said interspersed isolated electrolytic plates being determined by type of said contaminants contained in said waste affluent, said contaminants reacting with said electrolytic plates to change from in solution to in suspension.