Testing system with bridge clip, and connector having a positive stop

A connector testing system, comprising:

• a bridge clip having a body and a test lead connected thereto, the test lead having a tip;
• a connector having a top portion and a bottom portion comprising a housing having a test channel formed therein;
• said top portion being movable between an open position and a closed position, said top portion having therein at least one wire insertion hole for guidedly receiving a wire, said wire insertion hole having an entrance aperture for entry of said wire, said open position facilitating entry of said wire in said wire insertion hole;
• said connector including a housing having a side wall, a front wall, a rear wall, and a bottom wall substantially perpendicular to the side wall, the front wall and the rear wall and extending therebetween, and a test channel having an upper section and a lower section defined by a portion of each of the side wall, the front wall, the rear wall and the bottom wall;
• said at least one wire insertion holes being oriented substantially parallel to said first and said second side walls and substantially perpendicular to said front and said rear walls;
• an electrically conductive terminal strip disposed within the connector, for mechanical and electrical mating with said wire when said top portion is in said closed position;
• the terminal strip having a portion disposed within the test channel;
• and
• a guiding shoulder formed on a portion of the side wall for guiding the test lead tip in the test channel into contact with the terminal strip portion as it moves from the upper section of the test channel to the lower section of the test channel.

A connector testing system, comprising:

• a bridge clip having a body, and a first test lead connected to the body and a second test lead spaced apart from the first test lead and connected to the body, the first test lead having a first tip and the second test lead having a second tip;
• a connector having a top portion and a bottom portion comprising a housing having a test channel formed therein;
• said top portion being movable between an open position and a closed position, said top portion having therein first and second wire insertion holes for guidedly receiving a first and second wire, said first wire insertion hole having a first entrance aperture for entry of said first wire, said second wire insertion hole having a second entrance aperture for entry of said second wire, said open position facilitating entry of said first and second wires in said first and second wire insertion holes;
• said connector including a housing having a first side wall, a second side wall, a front wall, a rear wall, and a bottom wall substantially perpendicular to the first and second side walls, the front wall and the rear wall and extending therebetween, a first test channel having an upper section and a lower section defined by a portion of each of the first side wall, the front wall, the rear wall and the bottom wall, and a second test channel having an upper section and a lower section defined by a portion of each of the second side wall, the front wall, the rear wall and the bottom wall;
• said first and second wire insertion holes being oriented substantially parallel to said first and second side walls and substantially perpendicular to said front and rear walls;
• a first terminal strip disposed within the connector, for mechanical and electrical mating with said wire when said top portion is in said closed position, the first terminal strip having a portion disposed within the first test channel;
• a second terminal strip disposed within the connector and spaced apart from the first terminal strip, for mechanical and electrical mating with said wire when said top portion is in said closed position, the second terminal strip having a portion disposed within the second test channel;
• a first shoulder connected to the first side wall for guiding the first tip as it moves from the upper section of the first test channel to the lower section of the first test channel;
• and
• a second shoulder connected to the second side wall for guiding the second tip as it moves from the upper section of the second test channel to the lower section of the second test channel.

A method of testing an electrical connection, comprising the steps of:

• inserting a tip of a test lead of a testing device into a test channel of a connector,
• said connector having a top portion and a bottom portion comprising a housing having a test channel formed therein;
• said top portion being movable between an open position and a closed position, said top portion having therein at least one wire insertion hole for guidedly receiving a wire, said wire insertion hole having an entrance aperture for entry of said wire, said open position facilitating entry of said wire in said wire insertion hole;
• said connector having a first terminal strip disposed within the connector, for mechanical and electrical mating with said wire when said top portion is in said closed position;
• the first terminal strip having a portion disposed within the first test channel;
• the test channel having an upper section and a lower section;
• and
• guiding the tip of the test lead with a shoulder formed with a side wall of a housing of a connector to the lower section of the test channel.

A connector comprising:

• a top portion and a bottom portion comprising a housing having a test channel formed therein;
• said top portion being movable between an open position and a closed position, said top portion having therein at least one wire insertion hole for guidedly receiving a wire, said wire insertion hole being oriented substantially parallel to a first side wall and a second side walls and substantially perpendicular to a front wall and a rear wall and having an entrance aperture for entry of said wire, said open position facilitating entry of said wire in said wire insertion hole;
• a top surface;
• a terminal strip, for mechanical and electrical mating with said wire when said top portion is in said closed position, mounted below said top surface;
• and
• a test channel having therewithin a portion of said terminal strip, said channel being so shaped and sized as to guidedly urge a test lead of a test device into contact with said terminal strip portion as said lead is inserted in said channel.