Method for welding electroformed material to other electroformed material, at least one of which having an optical pattern on a surface thereof

Abstract

A method for welding a first metallic material to a second metallic material where at least one of the first and second metallic materials have at least one surface which has an optical pattern thereon. The method comprises the steps of: arranging the first and second metallic materials into a final position in which they will be welded along a joint; directing focused energy at the joint from a Nd-YAG pulsed laser having an energy output in a range from about 10 Joules to about 30 Joules and a pulse length in a range from about 5 ms to about 9 ms; and traversing the joint at a predetermined welding speed while directing the focused energy such that a weld spot overlap in a range from about 50% to about 90% is maintained, resulting in a welded joint wherein a heat effect zone about the welded joint is minimized further resulting in minimal distortion and damage to an area of the optical pattern proximate to the welded joint. Also provided is a method for repairing any weld defects in the welded joint with the same Nd-YAG pulsed laser.

Dependencies are inferred from the claim text.