Copolyester binder fibers
AssigneeEastman Chemical Company
InventorsLeron R. Dean, William A. Haile, Richard L. McConnell
Life of this patent
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Abstract
The invention relates to fibers, particularly binder fibers, made from copolyesters and the copolyesters themselves. The copolyesters of the invention are generally formed from a glycol component containing 1,3- or 1,4-cyclohexanedimethanol and ethylene glycol and at least one dicarboxylic acid component. Such copolyesters may be formed into a variety of products, especially binder fibers for nonwoven fabrics, textile and industrial yarns, and composites.
Claims42
A fiber comprising a copolyester formed from the reaction product of:
- a glycol component with a dicarboxylic acid component,
- wherein the glycol component comprises 1,3- or 1,4-cyclohexanedimethanol in an amount ranging from about 5 to about 60 mole % and ethylene glycol in an amount ranging from about 40 to about 95 mole %,
- wherein the dicarboxylic acid component comprises at least about 50 mole % of a dicarboxylic acid component which is an acid, anhydride, acid chloride or ester of an aromatic dicarboxylic acid containing from about 8 to about 14 carbon atoms, an aliphatic dicarboxylic acid containing from about 4 to about 12 carbon atoms, a cycloaliphatic dicarboxylic acid having about 8 to about 12 carbon atoms or mixtures thereof, and
- wherein the copolyester has an I.V. of between about 0.36 to 0.58.
A binder fiber comprising a copolyester formed from the reaction product of:
- a glycol component with a dicarboxylic acid component and up to 20 mole % of an amine compound,
- wherein the glycol component comprises 1,3- or 1,4-cyclohexanedimethanol in an amount ranging from about 5 to about 60 mole %, ethylene glycol in an amount ranging from about 40 to about 95 mole %,
- wherein the dicarboxylic acid component comprises at least about 50 mole % of a dicarboxylic acid component which is an acid, anhydride, acid chloride or ester of an aromatic dicarboxylic acid containing from about 8 to about 14 carbon atoms, an aliphatic dicarboxylic acid containing from about 4 to about 12 carbon atoms, a cycloaliphatic dicarboxylic acid having about 8 to about 12 carbon atoms or mixtures thereof, and
- wherein the copolyester has an I.V. of between about 0.36 to 0.58.
A fiber comprising a copolyester formed from the reaction product of:
- a glycol component with a dicarboxylic acid component,
- wherein the glycol component comprises 1,3- or 1,4-cyclohexanedimethanol in an amount ranging from about 5 to 60 mole % and ethylene glycol in an amount ranging from about 40 to about 95 mole %,
- wherein the dicarboxylic acid component comprises isophthalic acid or an anhydride, acid chloride or ester thereof in an amount ranging from at least 10 mole % to about 50 mole % and at least about 50 mole % of a dicarboxylic acid component which is an acid, anhydride, acid chloride or ester of an aromatic dicarboxylic acid containing from about 8 to about 14 carbon atoms, an aliphatic dicarboxylic acid containing from about 4 to about 12 carbon atoms, a cycloaliphatic dicarboxylic acid having about 8 to about 12 carbon atoms or mixtures thereof.
A binder fiber comprising a copolyester formed from the reaction product of:
- a glycol component with a dicarboxylic acid component and up to about 20 mole % of an amine compound,
- wherein the glycol component comprises 1,3- or 1,4-cyclohexanedimethanol in an amount ranging from about 5 to 60 mole %, ethylene glycol in an amount ranging from about 40 to about 95 mole %,
- wherein the dicarboxylic acid component comprises isophthalic acid or an anhydride, acid chloride or ester thereof in an amount ranging from at least 10 mole % to about 50 mole % and at least about 50 mole % of a dicarboxylic acid component which is an acid, anhydride, acid chloride or ester of an aromatic dicarboxylic acid containing from about 8 to about 14 carbon atoms, an aliphatic dicarboxylic acid containing from about 4 to about 12 carbon atoms, a cycloaliphatic dicarboxylic acid having about 8 to about 12 carbon atoms or mixtures thereof.
A copolyester formed from the reaction product of:
- a glycol component with a dicarboxylic acid component,
- wherein the glycol component comprises 1,3- or 1,4-cyclohexanedimethanol in an amount ranging from about 5 to about 60 mole % and ethylene glycol in an amount ranging from about 40 to about 95 mole %,
- wherein the dicarboxylic acid component comprises at least about 50 mole % of a dicarboxylic acid component which is an acid, anhydride, acid chloride or ester of an aromatic dicarboxylic acid containing from about 8 to about 14 carbon atoms, an aliphatic dicarboxylic acid containing from about 4 to about 12 carbon atoms, a cycloaliphatic dicarboxylic acid having about 8 to about 12 carbon atoms or mixtures thereof;
- and
- wherein the copolyester has an I.V. of between about 0.36 to 0.58 and wherein the copolyester is formed in the presence of a catalyst system comprising up to about 35 ppm Ti.
A copolyester formed from the reaction product of:
- a glycol component with a dicarboxylic acid component,
- wherein the glycol component comprises 1,3- or 1,4-cyclohexanedimethanol in an amount ranging from about 5 to 60 mole % and ethylene glycol in an amount ranging from about 40 to about 95 mole %,
- wherein the dicarboxylic acid component comprises isophthalic acid or an anhydride, acid chloride or ester thereof in an amount ranging from at least 10 mole % to about 50 mole % and at least about 50 mole % of a dicarboxylic acid component which is an acid, anhydride, acid chloride or ester of an aromatic dicarboxylic acid containing from about 8 to about 14 carbon atoms, an aliphatic dicarboxylic acid containing from about 4 to about 12 carbon atoms, a cycloaliphatic dicarboxylic acid having about 8 to about 12 carbon atoms or mixtures thereof;
- and
- wherein the copolyester is formed in the presence of a catalyst system comprising up to about 35 ppm Ti.
Dependencies are inferred from the claim text.