Methods of high temperature infiltration of drill bits and infiltrating binder

Abstract

A method of manufacturing a bit body, other drilling-related component, or other article of manufacture, including fabricating a particulate-based matrix and infiltrating the particulate-based matrix with a binder that includes cobalt or iron. The binder may be a cobalt alloy or an iron alloy. The particulate-based matrix may be disposed within a non-graphite mold. The particulate-based matrix and binder are placed within an induction coil and an alternating current is applied to the induction coil in order to directly heat the binder, permitting the binder to infiltrate or otherwise bind the particles of the matrix together. The molten binder may then be directionally cooled by forming a cooling zone around an end portion of the bit body and increasing the size of the cooling zone relative to the bit body. The invention also includes a bit body, other drilling-related component, or other article of manufacture which includes a particulate-based matrix that is bound together with a binder that includes iron or cobalt.

Dependencies are inferred from the claim text.