Lewis acid-catalyzed polymerization of biological oils and resulting polymeric materials
AssigneeIowa State University Research Foundation, Inc.
InventorsRichard C. Larock, Mark Hanson
Life of this patent
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Abstract
Biological oils, conjugated biological oils, and metathesized or cometathesized biological oils are polymerized or co-polymerized faith divinylbenzene, norboradiene and dicyclopentadiene using a BF3.OEt2 initiator to provide plastics from renewable resources. The products are thermosetting polymers having highly crosslinked structures, room temperature modulus of about 109 Pa, and excellent thermal stability, making the products useful for applications where current biodegradable plastics are not useable.
Claims58
A method for making a biological oil plastic by Lewis-acid catalyzed polymerization, comprising
- obtaining a biological oil containing an unsaturated fatty acid ester;
- conjugating the biological oil with a rhodium catalyst;
- mixing the biological oil with a Lewis-acid catalyst to produce an oil-catalyst mixture;
- and
- subjecting the oil-catalyst mixture to a temperature within the range of about 10° C. to about 125° C. for about 22 to about 96 hours to form a polymerized biological oil.
A method for making a biological oil plastic by Lewis-acid catalyzed polymerization, comprising:
- obtaining a biological oil containing an unsaturated fatty acid ester;
- mixing the biological oil with a ruthenium catalyst in a reduced oxygen atmosphere to produce a biological oil- ruthenium catalyst mixture;
- and
- subjecting the biological oil-ruthenium catalyst mixture to a temperature within a range of about 20° C. to about 250° C. for about 3 to about 192 hours to form a reaction mixture containing a metathesized product;
- mixing the metathesized product with a Lewis-acid catalyst to produce an oil-catalyst mixture;
- and
- subjecting the oil-catalyst mixture to a temperature within the range of about 10° C. to about 125° C. for about 22 to about 96 hours to form a polymerized biological oil.
A method of making a thermoset plastic, comprising:
- obtaining a biological oil selected from the group consisting of fish oil and soybean oil;
- mixing said biological oil with a comonomer selected from the group consisting of divinylbenzene, norbornadiene, dicyclopentadiene, styrene, alpha-methylstyrene, furfural, p-benzoquinone, p-mentha-1,8-diene, and furan to form a biological oil-comonomer mixture;
- mixing said biological oil-comonomer mixture with about 1 to 7% by weight of a BF3.OEt2 catalyst to produce an oil-catalyst mixture;
- and
- subjecting the oil-catalyst mixture to a temperature within the range of about 10° C. to about 125° C. for about 22 to about 96 hours to form a hard thermoset plastic.
A method of making a thermoset plastic, comprising:
- obtaining a biological oil selected from the group consisting of fish oil and soybean oil;
- conjugating said biological oil by use of a rhodium catalyst selected from the group consisting of RhCl(PPh3)3, [RhCl(C8H14)2]2, [RhCl(C2H4)2]2;
- mixing the conjugated biological oil with the Lewis-acid catalyst BF3.OEt2 to produce an oil-catalyst mixture;
- and
- subjecting the oil-catalyst mixture to a temperature within the range of about 10° C. to about 125° C. for about 22 to about 96 hours to form a hard thermoset plastic.
A method of making a thermoset plastic, comprising:
- obtaining a biological oil selected from the group consisting of fish oil and soybean oil;
- mixing the biological oil with a ruthenium catalyst in a reduced oxygen atmosphere to produce a biological oil-ruthenium catalyst mixture;
- subjecting the biological oil-ruthenium catalyst mixture to a temperature within a range of about 20° C. to about 250° C. for about 3 to about 192 hours to form a reaction mixture containing a metathesized product;
- mixing the metathesized product with the Lewis-acid catalyst BF3.OEt2 to produce a metathesized product-catalyst mixture;
- and
- subjecting the metathesized product-catalyst mixture to a temperature within the range of about 10° C. to about 125° C. for about 22 to about 96 hours to form a hard thermoset plastic.
Dependencies are inferred from the claim text.