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US 6,211,254 B1Granted
Process for recycling heterogeneous waste
OwnerJohn P. Whitneyinventor
Life of this patent
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Abstract
A process is provided for recycling heterogeneous waste including the initial step of subjecting the heterogeneous waste to pyrolysis to produce a synthesis gas stream comprising at least carbon monoxide and hydrogen and a molten pyrolysis product stream having a variable composition comprising at least a mineral material and a metallic material. The molten pyrolysis product stream is converted to a plurality of commercial grade solid materials. Likewise, the synthesis gas stream is also converted into at least one commercial grade chemical.
Claims11
A process for recycling heterogeneous waste comprising the steps of:
- subjecting the heterogeneous waste to pyrolysis to produce a synthesis gas stream comprising carbon monoxide and hydrogen and a molten pyrolysis product stream comprising at least a mineral material and a metallic material;
- converting said molten pyrolysis product stream to a plurality of useful solid materials by:
- allowing said molten pyrolysis product stream to gravitationally segregate into metallic portion and a mineral portion;
- quenching said metallic portion of said molten pyrolysis product stream to form a ferric alloy;
- quenching said mineral portion of said molten pyrolysis product stream to form a vitreous material;
- and
- converting said gaseous pyrolysis product stream into at least one useful chemical by:
- sensing the ratio of hydrogen to carbon monoxide of said synthesis gas stream;
- in response to said sensed ratio of hydrogen to carbon monoxide of said synthesis gas stream, separating said synthesis gas stream into a first stream and a second stream;
- introducing said first stream into a shift reactor, said shift reactor increasing the ratio of hydrogen to carbon monoxide of said first stream to produce a shifted gas stream;
- mixing said shifted gas stream with said second stream to produce a mixed synthesis gas stream, said mixed synthesis gas stream having a desired ratio of hydrogen to carbon monoxide;
- and
- converting said mixed synthesis gas to at least one commercial grade chemical selected from the group consisting of ammonia, methanol or dimethyl ether.
10 more elements
Dependencies are inferred from the claim text.