Catalytic method for the preparation of lignin phenol surfactants in organic solvents
AssigneeTexaco Inc.
InventorsDouglas Gene Naae, Lawrence Edward Whittington, Dan Edward Kieke
Life of this patent
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Abstract
A method of making surfactants from lignin is disclosed by reducing lignin in the presence of a metal oxide or iron based catalyst in an organic hydrogen donor solvent to produce lignin phenol and subjecting the lignin phenol to one or a combination of several reactions such as alkoxylation, alkylation, sulfonation, sulfation, alkoxysulfation, and sulfomethylation. The lignin surfactants so produced can be employed in a surfactant system to recover oil from underground formations.
Claims20
A method of recovering hydrocarbons from an underground hydrocarbon formation penetrated by at least one injection well and at least one production well, the method comprising:
- injecting into the formation through an injection well a surfactant slug comprising about 0.1% to about 10% by weight of surfactants produced from lignin, said surfactants produced by
- placing lignin in contact with a hydrogen donor organic solvent, wherein the hydrogen donor solvent is selected from the group consisting of tetralin, lignin phenol or biomass,
- converting the lignin into low molecular weight-lignin phenols by reducing the lignin in the presence of a reducing agent and a catalyst, said reduction occurring at a temperature of at least about 200° C. and a pressure of at least 100 psig,
- recovering the lignin phenols from the reduction mixture, and
- converting the lignin phenol into lignin surfactants;
- injecting into the formation through the injection well a drive fluid to push the surfactant slug towards a production well;
- and
- recovering hydrocarbons at the production well.
A method of recovering hydrocarbons from an underground hydrocarbon formation penetrated by at least one injection well and at least one production well, the method comprising:
- injecting into the formation through an injection well a surfactant slug comprising about 0.1% to about 10% by weight of surfactants, said surfactants produced by placing lignin in contact with a hydrogen donor organic solvent, wherein the hydrogen donor solvent is selected from the group consisting of tetralin, lignin phenol or biomass;
- converting the lignin into low molecular weight-lignin phenol by
- reducing the lignin in the presence of a reducing agent and a catalyst at a temperature of at least about 200° C. and a pressure of at least 100 psig and
- recovering the lignin phenols from the reduction mixture, and
- converting the lignin phenol into lignin surfactants,
- wherein said catalyst contains from about 1.0% to about 15% by weight molybdenum oxide and a second component selected from the group consisting of nickel oxide or cobalt oxide, wherein the weight ratio of molybdenum oxide to said second component ranges from about 3:1 to about 5:1, and wherein the molybdenum oxide and second component are supported on a support selected from the group consisting of neutral alumina, basic alumina and acidic alumina;
- injecting into the formation through the injection well a drive fluid to push the surfactant slug towards a production well;
- and
- recovering hydrocarbons at the production well.
A method of recovering hydrocarbons from an underground hydrocarbon formation penetrated by at least one injection well and at least one production well, the method comprising:
- injecting into the formation through an injection well a surfactant slug comprising about 0.1% to about 10% by weight of surfactants produced from lignin, said surfactants produced by placing lignin in contact with a hydrogen donor organic solvent;
- converting the lignin into low molecular weight-lignin phenol by
- reducing the lignin in the presence of a reducing agent and a catalyst at a temperature of at least about 200° C. and a pressure of at least about 100 psig yielding a reaction mixture containing the lignin phenol;
- recovering the lignin phenol from the reaction mixture;
- and
- converting the lignin phenol into lignin surfactants,
- recovering the lignin phenols from the reduction mixture, and
- converting the lignin phenol into lignin surfactants,
- wherein the hydrogen donor organic solvent is tetralin, lignin phenol or biomass oil, and
- wherein the catalyst contains from about 1% to about 15% by weight molybdenum oxide and a second component selected from the group consisting of nickel oxide or cobalt oxide on a support selected from the group consisting of neutral alumina, basic alumina, and acidic alumina;
- injecting into the formation through the injection well a drive fluid to push the surfactant slug towards a production well;
- and
- recovering hydrocarbons at the production well.
A method of recovering hydrocarbons from an underground hydrocarbon formation penetrated by at least one injection well and at least one production well, the method comprising;
- injecting into the formation through an injection well a surfactant slug comprising about 0.1% to about 10% by weight of surfactants, said surfactants produced by
- placing lignin in contact with a hydrogen donor organic solvent,
- converting the lignin into low molecular weight-lignin phenol by reducing the lignin in the presence of a reducing agent and a catalyst at a temperature of at least about 200° C. and a pressure of at least 100 psig yielding a reaction mixture containing the lignin phenol,
- recovering the lignin phenol from the reaction mixture, and converting the lignin phenol into lignin surfactants,
- wherein the catalyst is an iron based catalyst comprising a) an iron sulfide and b) at least one other sulfide of a metal selected from the group consisting of copper, silver, tin, chromium, cobalt, nickel, zinc and molybdenum,
- recovering the lignin phenols from the reduction mixture, and
- converting the lignin phenol into lignin surfactants;
- injecting into the formation through the injection well a drive fluid to push the surfactant slug towards a production well;
- and
- recovering hydrocarbons at the production well.
Dependencies are inferred from the claim text.