Melt spun fluoropolymeric fibers and process for producing them
AssigneeE. I. Du Pont de Nemours and Company
InventorsGlenn William Heffner, William Cheng Uy, Martin Gerald Wagner
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Abstract
This invention pertains to melt spun fibers of copolymers formed from tetra-fluoro ethylene and perfluorovinyl monomers and a process for their formation. In the process of this invention fibers exhibiting high strength and low shrinkage are drawn from the melt at SSFs of at least 500×.
Claims20
A fluoropolymer fiber, comprising:
- a perfluorinated thermoplastic copolymer of tetrafluoroethylene having a melt flow rate of about 1 to about 30 g/130 min., the fiber exhibiting a tensile strength of at least 190 MPa at room temperature and a linear shrinkage of less than 15% at a temperature in the range of 40-60 centigrade degrees below the melting point of the copolymer, the copolymer being a copolymer of tetrafluoroethylene and at least one comonomer selected from the group consisting of perfluoro-olefins having at least three carbon atoms, perfluoro(alkyl vinyl)ethers, and mixtures thereof.
A fluoropolymer fiber exhibiting a tensile strength of at least 190 MPa and a linear shrinkage of less than 15% at a temperature in the range of 40-60 centigrade degrees below the melting point of the copolymer produced by the process comprising melting and extruding a perfluorinated thermoplastic copolymer of TFE and a comonomer selected from the group consisting of perfluoro-olefins having at least three carbon atoms, perfluoro(alkyl vinyl) ethers, and mixtures thereof, having a melt flow rate of about 1 to about 30 g/10 min., through an aperture to form one or more strands, directing the thus extruded strand or strands through a quench zone, accelerating the linear rate of progression of the strand or strands to at least 1000 times greater than the linear rate of extrusion thereof, and allowing the extrudate to solidify in transit between the extrusion aperture and a means for imposing said acceleration.
A fluoropolymer fiber exhibiting a tensile strength of at least 190 MPa and a linear shrinkage of less than 15% at a temperature in the range of 40-60 centigrade degrees below the melting point of the copolymer produced by the process comprising melting and extruding a perfluorinated thermoplastic copolymer of tetrafluoroethylene and a comonomer selected from the group consisting of perfluoro-olefins having at least three carbon atoms, perfluoro(alkyl vinyl) ethers, and mixtures thereof, having a melt flow rate of about 1 to about 6 g/10 min., through an aperture, to form one or more strands, directing the thus extruded strand or strands through a quench zone while accelerating the linear rate of progression of the strand or strands to at least 500 times greater than the linear rate of extrusion thereof, allowing the extrudate to solidify in transit between the extrusion aperture and a means for imposing said acceleration.
Dependencies are inferred from the claim text.