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US 6,207,214 B1Granted
Method and apparatus for manufacturing Korean traditional oil pastries
OwnerSang Kuen Kiminventor
Life of this patent
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Abstract
An apparatus includes an extruder having mixing screws, a speed reduces, a plurality of barrels, an extrusion die, feed hoppers, a water supply hose, and a CO2 gas supply member, and a conveyer unit having a conveyer belt, a flour distributor, a plurality of heaters and a cutter for manufacturing Korean traditional oil pastries in mass production by means of the apparatus.
Claims6
A method for manufacturing Korean traditional oil pastries, comprising the steps of:
- immersing glutinous rice in subterranean water for three days,
- washing said glutinous rice two or three times using flowing water,
- removing water partially from said glutinous rice so that a water content of said glutinous rice is 45-55 wt %,
- grinding said glutinous rice so as to obtain 80 mesh granules;
- mixing said ground glutinous rice in an amount of 70-80 wt % with 10-15 wt % of bean flour, 10-15 wt % of powdered ginseng, 0.01 wt % of sugar, and 0.001 wt % of salt, thus forming a primary mixture,
- adding 1200-2000 cc of bean juice, 1200-200 cc of distilled liquor, and 10 cc of edible oil to said primary mixture, thus forming a secondary mixture, with the amounts of bean juice, distilled liquor, and edible oil being set on the basis of 8 kg of said ground glutinous rice;
- kneading said secondary mixture with water so as to make a dough while being moved by two rows of mixing screws of an extruder,
- steaming said dough in a plurality of regularly spaced barrels positioned around said mixing screws,
- aerating said dough with CO2 gas supplied at a pressure of 0.5-5 MPa from a gas tube connected between said barrels,
- forming an uncoated bar by extruding said dough with an extrusion die;
- sprinkling said uncoated bar with flour supplied form a flour distributor,
- heating said bar by heaters while moving the bar by a conveyor belt,
- cutting said bar into a plurality of uncoated, sized pieces by a cutter positioned at a rear end of the conveyor belt,
- drying the cut pieces in a drier for 4-6 hours;
- frying firstly the dried uncoated, sized pieces at a temperature of 110-120° C. for 1-2 minutes,
- frying again said pieces at a temperature of 160-180° C. for 2-4 minutes,
- removing oil from the pieces for 1-2 minutes,
- coating the pieces with grain syrup, and
- covering the pieces with at least one member selected from the group consisting of perilla seeds, black sesame seeds, sesame seeds, ground pine-nuts, pine pollen, powdered sea lettuce, powdered prawns and popped rice.
16 more elements
An apparatus for manufacturing Korean traditional oil pastries, comprising:
- an extruder including:
- a pair of mixing screws having different spiral angles;
- a speed reducer connected to said screws, said speed reducer being connected to a drive motor;
- a plurality of barrels arranged around said screws;
- an extrusion die mounted at a rear end of said extruder;
- a feed hopper provided with an outlet and a mixing hopper positioned above a front end of said extruder, said mixing hopper being positioned under said feed hopper outlet;
- a water supply hose positioned over said mixing hopper at;
- a CO2 gas supply member connected to said extruder;
- a conveyor unit including:
- a conveyor belt extending from a position under said extrusion die;
- a flour distributor positioned over a front end of said conveyor unit,
- a plurality of heaters arranged along said conveyer belt, and
- a cutter positioned at said conveyor unit.
10 more elements
Dependencies are inferred from the claim text.