Method and apparatus for making blunt needles

Abstract

A method for forming blunt surgical needles having a radiused tip includes tumbling the surgical needles in a tumbling medium for a period of time sufficient to achieve a desired radius on the tip of the needle. The needles to be radiused may be taper pointed needles, taper pointed needles with a portion of the tip removed, or partially completed tapered needles. Tumbling may be performed in one or more tumbling steps using abrasive and/or burnishing media If an abrasive tumbling operation is used, preferably a second tumbling operation is performed with a hard, smooth medium which burnishes rather than abrades the needle. The tumbling media used to form a radius on the needle tip preferably is wet and can be acidic, neutral, or alkaline. The radiused needles may be polished by subsequent tumbling in a substantially dry tumbling medium.

Dependencies are inferred from the claim text.