Absorber to absorb acoustic sound waves and method for its production
AssigneeFaist Automotive GmbH & Co. KG
InventorsKlaus Pfaffelhuber, Gerhard Köck, Stefan Lahner
Life of this patent
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Abstract
In a so-called “hollow chamber absorber” comprising chamber-shaped intermediate cavities (7) between a supporting body (1), spacers (2) and a covering layer (5) acting as a covering unit (11), simultaneous deformation and connection of the covering layer (5) with the edge (4) of the supporting body (1) and the open front ends (3) of the spacers (2) of the preformed basic constructional unit (10) occur by using a stamp (8) whose front face (9) is configured according to the final state of the covering unit (11) on the basic constructional unit (10).
Claims54
An absorber for absorbing acoustic sound waves, comprising
- a basic constructional unit (10) including a supporting body (1) and spacers (2) which protrude from the supporting body, and
- a covering unit (11) comprising a covering layer (5) connected to the spacers (2) of the supporting body (1) to close chamber-like intermediate cavities (7) between the supporting body (1) and spacers (2), wherein the spacers (2) are integrally preformed with the supporting body (1), the covering layer (5) being deformed, thin and able to vibrate in certain regions at least, said covering unit (11) being substantially rigidly connected both with an edge (4) of the basic constructional unit (10) and with open front ends (3) of spacers (2) characterized in that the basic constructional unit (10) consists of deep-drawn, transfer-moulded or injection-moulded thermoplastic or thermosetting material.
A method for producing an absorber for absorbing acoustic sound waves, comprising a supporting body (1) and spacers (2) which protrude from the supporting body, and a covering layer (5) connected to the spacers (2) of the supporting body (1) to close chamber-like intermediate cavities (7) between the supporting body (1) and spacers (2), wherein the spacers (2) are integrally preformed with the supporting body (1) to define a basic constructional unit (10), the covering layer (5) being included in a covering unit (11) applied onto the basic constructional unit (10), the covering unit (11) being deformed and thin, the covering unit (11) being able to vibrate in certain regions at least, wherein the covering layer is deformed and connected with the basic constructional unit, characterized in that the method comprises the steps of:
- performing the basic constructional unit (10);
- subsequently deforming the covering unit (11) from a more particularly straight plane, directly onto open front ends (3) of the spacers (2) and onto an edge (4) of the preformed basic constructional unit (10) by means of a stamp (8) which is configured to have a front face (9) in correspondence with the contours of the finished covering unit (11);
- and
- connecting, using pressure and/or heat, the covering unit (11) to the basic constructional unit (10).
An absorber for absorbing acoustic sound waves, comprising:
- a basic constructional unit (10) including a supporting body (1), and integrally preformed spacers (2) protruding from said supporting body (1), the basic constructional unit (10) being of deep-drawn, transfer-molded or injection molded thermoplastic or thermosetting material;
- and
- a covering unit (11) comprising a covering layer (5) being connected with the basic constructional unit (10) and closing chamber-like intermediate cavities (7) between the supporting body (1), spacers (2) and covering layer (5) wherein said covering layer (5) is deformed and thin, said covering layer (5) having at least some regions able to vibrate in a membrane-like manner to transfer sound waves into said intermediate cavities (7) and wherein said covering unit (11) is substantially rigidly connected with an edge (4) of the basic constructional unit (10) and with open front ends (3) of the spacers (2) by rigid connections (6).
A method for producing an absorber for absorbing acoustic sound waves, the method comprising the steps of:
- deep-drawing, transfer-molding or injection molding thermoplastic or thermosetting material to form a basic constructional unit (10);
- performing the basic constructional unit (10) to have spacers (2) protruding from an integral supporting body (1);
- deforming a covering unit (11) comprising a covering layer (5) from a more particularly straight plane, directly onto open front ends (3) of said spacers (2) and onto an edge (4) of the preformed basic constructional unit (10) by means of a stamp (8) which is configured to have a front face (9) in correspondence with the contours of the finished deformed covering unit (11);
- and
- connecting the covering layer (5), using pressure and/or heat, to the basic constructional unit (10) to close chamber-like intermediate cavities (7) between the supporting body (1) and spacers (2), said connection of the covering layer (5) both with the edge (4) of the basic constructional unit (10) and with open front ends (3) of the spacers (2) being by a substantially rigid connection (6) such that the covering layer (5) is deformed and thin, and such that the covering layer (5) is able to vibrate at least in certain regions in a membrane-like manner thereby transferring sound waves into said intermediate cavities (7).
An absorber for acoustic waves, comprising:
- a supporting body;
- spacers protruding from said supporting body to define chamber-like intermediate cavities between said supporting body and spacers;
- and
- a covering layer connected to said spacers to close said intermediate cavities, said covering layer having resilient portions between said spacers to vibrate to transfer acoustic waves into said intermediate cavities.
A method for making an absorber for acoustic waves, the method comprising the steps of:
- forming a supporting body;
- forming spacers connected to the supporting body to define chamber-like intermediate cavities between the supporting body and spacers;
- deforming a covering layer directly onto the spacers and onto the supporting body by a stamp having a front face corresponding to the contours of the spacers and supporting body, the front face of the stamp being continuous so that said deforming of the covering layer onto the spacers and supporting body closes the intermediate cavities;
- and
- connecting the deformed covering layer to the spacers and supporting body such that resilient portions of the covering layer between the spacers and supporting body vibrate to transfer sound waves into the intermediate cavities.
Dependencies are inferred from the claim text.