Corrosion resistant coated metal strand
AssigneeFlorida Wire and Cable Company
InventorsFrederick F. Hunt, Donald J. Gillette
Life of this patent
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AssigneeFlorida Wire and Cable Company
InventorsFrederick F. Hunt, Donald J. Gillette
Estimating the term…
Concrete strengthening members, particularly prestressing tendons such as strands of steel wire, are provided with a strongly adherent plastic coating which may be substantially impermeable for improved corrosion resistance, and/or which may have embedded therein abrasive or grit-form particles to provide improved bond with the concrete, and particularly to provide controllable bond transfer in prestressing tendons of the pre-tensioned type. The plastic coating preferably is applied electrostatically in powder form, and fusion bonded by heat. The abrasive can be applied by spraying during a viscous state of the heated resin, and can be varied as to size and spacing density so as to control the surface condition and the bonding effect. Fusion and curing heat may come from preheating of the member before application of the resin powder, which preferably is a heat curable, thermosetting epoxy. Coating thickness and grit application are readily variable to meet particular requirements. Particularly advantageous results are achievable for high strength steel strands for prestressing concrete by pretensioning, facilitating their use where previously considered impractical or impossible.
A high strength metal member suitable for prestressing concrete having an adherent coating of synthetic resin characterized in that the metal member is a flexible strand of high strength metal wires, having a core formed of one or more central core wires and a plurality of outer wires extending helically around said core, and that the synthetic resin coating is only partially cured to approximately 80% to 90% of complete cure and the curing having stopped, so that it is flexible but continuous and substantially impermeable and has the helical configuration of the external surface of the strand evident on the external surface of the coating;
A method of coating a high strength metal member comprising a flexible strand of high strength metal wires, having a core comprised of one or more central core wires and a plurality of outer wires extending helically around said core, the method being continuous and comprising the steps of:
Corrosion resistant coated metal strand, said metal strand having a core formed of one or more central core members and having one or more outer metal wires extending in the form of a helix around said core, a coating comprised of a heat curable resin encasing said metal strand, said coating being only partially cured to approximately 80% to 90% of complete cure and the curing having stopped, said strand and coating having sufficient flexibility to be coiled and uncoiled while maintaining the integrity of said coating.
Dependencies are inferred from the claim text.