Method of producing castings
OwnerMichael Fenne, Oswald Holtzinventors
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OwnerMichael Fenne, Oswald Holtzinventors
Estimating the term…
In order to produce castings from cast iron with foliated graphite, the carbon content of the cast iron can be set at between approximately 3 and 4% by controlling the melting process of the type and/or operation of the melting furnace. The molten mass is then cast in a sand-casting or lost-form method. During conventional cooling, the known mechanical properties of the cooled cast are set. In order to improve these mechanical properties in terms of hardness and strength, the casting is released from its mold at a temperature ranging from 1,100° C. to 800° C. and is immediately subjected to a cooling treatment by being blasted with an air flow in order to cool it to below 723° C. in a given amount of time. The casting, in selected regions, is cooled to below 723° C. by specific intermittent bursts of air in a relatively short amount of time in order to produce a harder structure. The cooling treatment is stopped when the temperature at the eutectoid line of the iron-carbon diagram is reached.
A process for producing a casting from cast iron with lamellar graphite, the cast iron having a carbon content, the process comprising producing the cast iron from a melt obtained in a melting process in a melting furnace, adjusting the carbon content of the cast iron to approximately 3-4% carbon in the melt by controlling the melting process through adjustments in charge make-up and/or operation of the melting furnace, pouring the melt into a mold utilizing a sand-casting or lost-form method, removing the casting from the mold at a temperature in a range of 1,100-800° C., subjecting the casting immediately afterward to a cooling treatment by a continuous stream of air for removing all traces of mold material from the casting, cooling selected areas of the casting to a point below the eutectoid range by short, aimed, intermittent blasts of air for obtaining improved mechanical properties, and stopping the cooling treatment after the temperature drops below the temperature of the eutectoid range.
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