Extension method of drillstring component assembly

A method of assembling an acoustic transducer comprising the steps of:

• a) providing a one-piece mandrel in the form of a modified cylinder substantially symmetric about a central axis and having:
• two ends,
• a first mandrel region including an outer surface substantially parallel to the central axis and at a first substantially constant radial distance from the central axis, and
• a second mandrel region including an outer surface substantially parallel to the central axis and at a second substantially constant radial distance from the central axis, the second substantially constant radial distance being less than the first substantially constant radial distance,
• whereby the first region includes a shoulder member extending from the outer surface of the first region to the outer surface of the second region,
• b) positioning over the outer surface of the second region of the mandrel and adjacent to the shoulder member a plurality of washer-shaped discs comprising piezoelectric material and having an outer radius and an inner radius, the inner radius being slightly larger than the substantially constant radial distance associated with the outer surface of the second region of the mandrel, and the outer radius being larger than the inner radius,
• whereby the second region of the mandrel passes through an aperture defined by the inner radius of the plurality of washer-shaped discs and a portion of the second region of the mandrel extends beyond the plurality of washer-shaped discs,
• c) applying force to extend the length of the second region of the mandrel dimension substantially parallel to the central axis,
• d) positioning over the outer surface of the second region of the mandrel extending beyond the plurality of washer-shaped discs an anvil in the form of a cylinder substantially symmetric about the central axis and having:
• first and second ends,
• an outer anvil surface substantially parallel to the central axis and at a third substantially constant radial distance from the central axis, and
• an anvil central aperture bound by an inner anvil surface that is substantially parallel to the central axis, the inner anvil surface being at a fourth substantially constant radial distance from the central axis, the fourth substantially constant radial distance being less than the third substantially constant radial distance, and
• a base member in the region of the first end extending from the outer anvil surface to the inner anvil surface,
• whereby part of the second region of the mandrel extending beyond the plurality of washer-shaped discs passes through the anvil central aperture bound by the inner surface of the anvil, and the base member is adjacent to the plurality of washer-shaped discs,
• e) securing the anvil to the second region of the mandrel, and
• f) releasing the force so that the second region of the mandrel contracts substantially to its original length and the plurality of washer-shaped discs are captured between the shoulder member of the first region of the mandrel and the base of the anvil in a pre-stressed interference fit.