Negative thermal expansion materials including method of preparation and uses therefor
AssigneeCorning Incorporated
InventorGregory A. Merkel
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Abstract
Negative thermal expansion materials, methods of preparation and uses therefor are disclosed. The materials are useful for negative thermal expansion substrates, such as those used for optical fiber gratings.
Claims29
A ceramic body comprising A2P2WO12, and a crystalline or non-crystalline oxide phase, including a glassy phase, which contains a metal selected from the group consisting of alkaline earth metals, alkali metals, manganese, iron, cobalt, copper, zinc, aluminum, gallium, and bismuth, wherein A is selected from the group consisting of Zr and Hf, wherein the A2P2WO12 is present in amount greater than about 95 weight percent and the body has a porosity less than about 5%.
A ceramic body comprising A2P2WO12, and a crystalline or non-crystalline oxide phase, including a glassy phase, which contains a metal selected from the group consisting of alkaline earth metals, alkali metals, manganese, iron, cobalt, copper, zinc, aluminum, gallium, bismuth, yttrium, lanthanide metals, scandium, niobium, titanium, and nickel, further compromising AW2O8, wherein A is selected from the group consisting of Zr and Hf.
A ceramic body comprising two phases having negative coefficients of thermal expansion, wherein one of the phases has a room temperature coefficient of thermal expansion more negative than −50×10−7° C.−1.
A method of making a ceramic body having a porosity less than 10% comprising:
- mixing together powders of A2P2WO12 or precursor powders of A2P2WO12, and at least one oxide or oxide precursor of metals selected from the group consisting of alkaline earth metals, alkali metals, manganese, iron, cobalt, copper, zinc, aluminum, gallium, and bismuth wherein A is selected from the group consisting of Zr and Hf;
- consolidating the powders together using a ceramic forming method;
- and
- heating the consolidated powders at a temperature of about 1050° C. to 1300° C. for about 1 minute to 10 hours.
A method of raising the negative thermal expansion (i.e. making the thermal expansion less negative) of a ceramic body comprising a phase having a room temperature coefficient of thermal expansion more negative than −50×10−7° C.−1 comprising mixing together the first phase with at least a second phase or precursors of the first phase and at least the second phase, the second phase having a negative thermal expansion less negative than −50×10−7° C.−1.
A method of raising the negative thermal expansion (i.e. making the thermal expansion less negative) of a ceramic body comprising a phase having a room temperature coefficient of thermal expansion more negative than −50×10−7° C.−1 comprising mixing together the first phase with at least a second phase or precursors of the first phase and at least the second phase, the second phase having a negative thermal expansion less negative than −50×10−7° C.−1, wherein the material does not exhibit microcracking.
A method of raising the negative thermal expansion (i.e. making the thermal expansion less negative) of a ceramic body comprising a phase having a room temperature coefficient of thermal expansion more negative than −50×10−7° C.−1 comprising mixing together the first phase with at least a second phase or precursors of the first phase and at least the second phase, the second phase having a negative thermal expansion less negative than −50×10−7° C.−1, wherein one phase has the composition AX2O8, where A is selected from the group consisting of zirconium and hafnium, and X is selected from the group consisting of tungsten and molybdenum, and wherein the second phase has the composition M2B3O12 where M is selected from the group including aluminum, scandium, indium, yttrium, the lanthanide metals, zirconium, and hafnium, and where B is selected from the group consisting of tungsten, molybdenum, and phosphorus, and where M and B are selected such that the compound M2B3O12 has a negative CTE.
Dependencies are inferred from the claim text.