Balistic-resistant moulded article and a process for the manufacture of the moulded article
AssigneeDsm N.V.
InventorLeonardus L. H. van der Loo
Life of this patent
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Abstract
The invention relates to a ballistic-resistant molded article containing a compressed stack of monolayers, with each monolayer containing unidirectionally oriented reinforcing fibers and at most 30 wt. % of a plastic matrix material and with the fiber direction in each monolayer being rotated with respect to the fiber direction in an adjacent monolayer, characterized in that the density (ρP) of the compressed stack is at least 98.0% of the theoretical maximum density. The invention also relates to a process for manufacturing the molded article. The ballistic-resistant article may be used in, for instance, helmets, as inserts in bullet-proof vests, as armoring on military vehicles and in ballistic-resistant panels.
Claims21
A ballistic-resistant moulded article containing a compressed stack of monolayers, with each monolayer containing unidirectionally oriented reinforcing fibres and at most 30 wt. % of a plastic matrix material and with the fibre direction in each monolayer being rotated with respect to the fibre direction in an adjacent monolayer, wherein the density (ρp) of the compressed stack is at least 98.0% of the theoretical maximum density.
A process for manufacturing a ballistic resistant moulded article containing a compressed stack of monolayers, with each monolayer containing unidirectionally oriented reinforcing fibres and at most 30 wt. % of a plasctic matrix material in which a stack is made of crosswise-arranged monolayers, which stack is compressed under pressure of at least 5 MPa and at an elevated temperature and which stack is thereafter cooled under pressure, wherein the monolayers have a fiber weight between 25 and 100 gr/m2 and the density (ρp) of the compressed stack is at least 98.0% of the theoretical maximum density.
A process for manufacturing a ballistic resistant moulded article in which in a first step a semi-manufactured article is produced by forming a stack of cross-layered monolayers, each monolayer containing unidirectionally oriented reinforcing fibers and at most 30 wt. % of a plastic matrix material, which stack has an areal weight of from 0.25 to 5 kg/m2, and subsequently compressing this stack at an elevated temperature and cooling this stack at a given first compressive pressure wherein, in a second step, one or more of the semi-manufactured articles produced in the first step are compressed onto each other at an elevated temperature and cooled at a given second pressure, with the first pressure being at least 5 MPa to a compressed stack density (ρp) which is at least 98.0% of the theoretical maximum density.
Dependencies are inferred from the claim text.