Compactly-shipped site-assembled concrete forms for producing variable-width insulated-sidewall fastener-receiving building walls
OwnerAndrew Laird, Alex Lairdinventors
Life of this patent
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OwnerAndrew Laird, Alex Lairdinventors
Estimating the term…
Generally large, typically eight feet by two inches by ten or sixteen or twenty-four inches, sidewalls for modular concrete forms are easily, efficiently and economically produced by cutting and by routing sheet-type polymeric material, preferably polyurethane or expanded polystyrene foam. Metal connecting members are produced in standard sizes by cutting and bending sheet steel and/or wire. The sidewalls and connecting members are transported to a building site tightly and compactly in pieces, and then flexibly assembled into precision wall forms at the site with good efficiency at any scale. The wall forms so assembled define a cavity into which reinforcing steel rod, electrical and/or communications conduit, plumbing, etc., may be entered. Concrete is poured into the cavity to create a wall having the form sidewalls as its permanent surfaces. These surfaces have and present visible, regularly-spaced sheet steel strips suitable to receive and to engage sheet metal screws for mounting anything, including more sheet-type construction materials such as wallboard or paneling, to the wall. The thickness of the concrete wall is predetermined by the dimensions of its metal sidewall-connecting members, and may easily be varied such as during the fabrication of lower to upper wall courses of a multi-story building.
A self-supporting form disposed as a first sidewall member in combination with a second sidewall member to define a at the time of construction a variably selectable width cavity therebetween suitable to receive flowing construction material, the combination comprising:
A building system serving as both a form for a wall made of poured construction material and a permanent surface to the wall once poured, the combination wall-forming and wall-surfacing system comprising:
A method of constructing a wall of a building upon a level foundation from separate and modular components, the method comprising:
A wall-building system suitable to receive pourable construction material, the system comprising:
Dependencies are inferred from the claim text.