Snap-in air bag module, connector and method of attachment

A snap-in connector system comprising a connector (80) corprising a male connector part (82) and a female connector part (84),

• the female connector part (84) having
• a flanged portion (130) with a first opening (122) therethrough, including an outer edge (136), a top surface (132) and a bottom surface (134);
• an annular cylindrical portion (120) protruding from the top surface (132), having an inner passage forming part of the first opening (122), allowing passage of the male connector part;
• a plurality of separated, flexible members (140a-d), extending from the bottom surface (134) of the flanged portion, each of the flexible members including a remote end having an inward flange (160), an interior surface (162) of each flange being spaced from an adjacent flange to form a first passage (164) aligned with the first opening (122) to receive a portion of the male connector part;
• the male connector part (82) including
• a threaded first end (90) adapted to be attached to a support member (24), and
• a remote second end (92) which is inserted into and through the first opening and first passage (164) of the female connector part, the second end including a tool receiving tip (94) enabling the male connector part to be rotated by a tool for installation to and removal from the support member, the male connector part further including
• a first conical portion (96) having an increasing diameter as a function of distance from the second end (92);
• a second conical portion (102) spaced from the first conical portion (96) and having an increasing diameter as a function of distance from the remote end;
• a first groove (100) separating the first and second conical portions, the diameter of the first groove being smaller than that of the first passage (164) of the female connector part so that the flexible members are not biased outwardly when upon the first groove;
• a third conical portion (112) spaced from an end of the second conical portion (102) and having an increasing diameter as a function of the distance from the remote end;
• a second groove (106) separating the third and second conical portions having a diameter greater than that of the first passage sufficient to cause the flexible members to expand and lock therein upon further insertion of the male connector part through the female connector part;
• a fourth conical portion (110) spaced from an end of the third conical portion (112) and having a decreasing diameter as a function of distance from the second end for permitting the male connector part to be easily pushed completely through the female connector part;
• wherein a receiving groove (139) is formed at the base of each flexible member proximate the flanged portion, the receiving groove sized to fit within a receiving opening (64a) in a receiving structure.

A snap-fit configuration for air bag module (22) to enable the module to be snap fitted to a cooperating structure (40) of a vehicle:

• the module including at least a housing (24) with first means (70) for receiving at least two snap-fit connectors (80), the cooperating structure including at least one relatively thin member (64) defining a receiving opening (64a) corresponding to each snap-fit fastener (80);
• each snap-in fit connector (80) comprising a male connector part (82) and a female connector part (84),
• the female connector part (84) being of annular construction and having
• a flanged portion (130) with a first opening (122) therethrough, the flanged member including an outer edge (136), a top surface (132) and a bottom surface (134);
• a plurality of searated, flexible members (140a-d), extending from the bottom surface, each of the flexible members including a hinge at one end and a remote end having an inward flange (160), an interior surface (162) of each flange being spaced from an adjacent flange to form a first passage (164) aligned with the first opening (122) to receive a portion of the male connector part;
• the male connector part (82) including
• a first end (90) adapted to be attached to a support member (24), and
• a remote second end (92) which is inserted into and through the first opening and first passage of the female connector part, the second end including a tool receiving tip (94) enabling the male connector part to be rotated by a tool for removal from and attachment to the support member, the male connector part further including:
• a first conical portion (96) having an increasing diameter as a function of distance from the second end;
• a second conical portion (102) spaced from the first cylindrical portion and having an increasing diameter as a function of distance from the remote end;
• a first groove (102) separating the first and second conical portions, the diameter of the first groove being smaller than that of the first passage of the female connector part so that the flexible members are not biased outwardly when upon the first groove;
• a third conical portion (112) spaced from an end of the second conical portion and having a decreasing diameter as a function of the distance from the remote end;
• a second groove separating the third and second conical portions having a diameter greater than that of the first passage sufficient to cause the flexible members to expand and lock therein upon further insertion of the male connector part through the female connector part
• wherein a receiving groove (139) is formed at the base of each flexible member proximate the flanged portion, the receiving groove sized to fit about a structure defining a receiving opening (64a) in a receiving structure.

A system using a snap-in connector (80) comprising

• a female connector part (84) including an upper cylindrical portion (120) having a first opening (122) therethrough, and a lower portion segmented into a plurality of flexible locking members (140a-d), each of the flexible members including at a remote end thereof, an inward flange (160) having an interior surface (162) which snaps into and locks with and rides on portions of a male connector part as a function of the degree of insertion of the male connector part, the interior surface (162) of each of the flanges being spaced apart to form a first passage (164) aligned with the first opening;
• the male connector part (54) including
• a first end serving as a means for connecting the fastener to a support member (24) and
• a remote second end (92) insertable into and through the female connector part (84), the second end including a tool receiving feature (94) permitting the male connector part to be rotated by a tool, the male connector part further including:
• at least one conical portion which serves to outwardly separate the flexible members as the male connector part is inserted into the female connector part, a first cylindrical portion (106) of a predetermined diameter located behind a widest portion of the at least one conical portion, wherein the first cylindrical portion and the at least one conical portion form an annular shoulder, and wherein the predetermined diameter is of a size to sufficiently flex the members outwardly to a dimension greater than the diameter of an opening (64a) of a receiving member into which the female connector part is received, and with the flexible members upon the first cylindrical portion the annular shoulder is in a locking engagement with a bottom of the female connecting part;
• wherein the male connector part further includes a second conical portion connected to the first conical portion, which tapers oppositely to the taper of the first conical portion (112), whereupon on removal of the male connector part from the support member (24), the opposite taper of the second conical portion permits the male connector part to be completely pushed through and hence disconnected from the female connector part;
• wherein the female connector part includes an annular groove formed at the base of the flexible locking members, to locally reduced the thickness of the flexible locking members, thereby creating a hinge about which the flexible locking members can flex;
• wherein the annular groove is adapted to receive an annular flange located in the receiving member within the opening.