Mated coaxial contact system
OwnerEdward W. Burger, Eric J. Paulus +2inventors
InventorsEdward W. Burger, Eric J. Paulus, Derald L. Ryan, Robert F. Stanton
Life of this patent
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Abstract
A mated coaxial contact system including a nano-miniature pin and socket contact centered in a shielding sleeve by a dielectric insulator. The pin and socket contacts are each mechanically crimped to the respective center conductor of the coaxial wire. The conductive braid of the coaxial wire is soldered to the shielding sleeve with a disc insulator overlaying the terminal end of the insulation encircling the center conductor, thus facilitating solder of the braid to the sleeve and preventing electrical shorts between the center conductor and the braid of the coaxial wire.
Claims12
A contact arrangement for use with coaxial cable having a central conductor covered by a first inner insulation layer with a tubular metallic braid in turn covering said first insulating layer and an outer insulating layer covering said braid, said contact arrangement comprising:
- a pin type contact means secured to an exposed end of said central conductor;
- a tubular shielding sleeve;
- and
- dielectric means within said sleeve having a portion thereof encircling an exposed end section of said first insulation layer for providing radial displacement between said tubular metallic braid and said central conductor for enabling soldering of said tubular shielding sleeve to said braid, and for preventing solder from electrically shorting said central conductor and said braid of said coaxial cable.
A method of assembling a contact for a coaxial cable having a central conductor covered by a first inner insulation layer with a tubular metallic braid in turn covering said first insulating layer and an outer insulating layer covering said braid, said method comprising:
- stripping said cable to expose a given length of said central conductor;
- stripping said braid a predetermined distance back from the exposed portion of said central conductor to expose a portion of said first insulation layer;
- stripping said outer insulation layer a given distance back from the exposed portion of said braid;
- providing a contact member with an inner tubular portion for positioning over the exposed given length of said central conductor;
- providing a conductive shielding sleeve;
- placing dielectric means within said shielding sleeve to provide radial displacement between said braid and said central conductor with said dielectric means extending said predetermined distance over said first insulation layer;
- soldering said braid to said shielding sleeve in said given distance of said exposed braid to provide for continuous electrical shielding and whereby said dielectric means overlying said first insulation layer prevents solder from electrically shorting said central conductor and said braid.
A coaxial cable connector assembly for connecting a first cable to a second cable, each cable having a central conductor covered by a inner insulation layer with a tubular metallic braid in turn covering said inner insulating layer and an outer insulating layer covering said braid, said assembly comprising:
- a male portion including a pin member having a pin contact part and a pin attachment part for conductively receiving a stripped back portion of the central conductor of said first cable, a first dielectric member encircling a further stripped back portion of the inner insulation layer of said first cable and extending over said pin attachment part and a portion of said pin contact part, and a first conductive shielding sleeve encircling a still further stripped back portion of the braid of said first cable and extending over said first dielectric member and said pin contact part, said first shielding sleeve electrically connected to said braid;
- a female portion including a first end for conductively receiving a stripped back part of the central conductor of said second cable and a second end for conductively receiving said pin contact part, a second dielectric member encircling a further stripped back portion of the inner insulation layer of said second cable and extending over said female portion, and a second conductive shielding sleeve extending over said second dielectric member and encircling a still further stripped back portion of the braid of said second cable, said second sleeve electrically connected to said braid of said second cable;
- and
- wherein the mating of said male and female portions provide a continuous electrical shield with matched electrical impedance between said first and said second cables.
A coaxial contact system having one or more connector assemblies for connecting a first cable to a second cable, each cable having at least a central conductor and an outer conductor separated by an inner insulating layer, said assembly comprising:
- a pin contact member for conductive connection to the central conductor of said first cable;
- a first dielectric member encircling an exposed portion of the inner insulation layer of said first cable and extending over a first portion of said pin contact member;
- a first shielding sleeve encircling an exposed portion of the outer conductor of said first cable and extending over the remainder portion of said pin contact member, said first shielding sleeve electrically connected to said outer conductor of said first cable;
- a conductive socket member having a first end for connection to the central conductor of said second cable and a second end for receiving said remainder portion of said pin contact member;
- a second dielectric member encircling an exposed portion of the inner insulation layer of said second cable and extending over said socket member;
- and
- a second shielding sleeve encircling and electrically connected to an exposed portion of the outer conductor of said second cable;
- and
- wherein the mating of said pin contact member and said socket member provides a continuous electrical shield with matched electrical impedance between said first and said second cables.
Dependencies are inferred from the claim text.