Electrode materials having carbon particles with nano-sized inclusions therewithin and an associated electrolytic and fabrication process
AssigneeMitsubishi Chemical Corporation
InventorsDenis G. Fauteux, Jie Shi, Wlodek T. Krawiec
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Abstract
An electrode for use in an electrolytic cell and an associated process, wherein the electrode includes a current collecting substrate, an electrode active material having at least one component including inclusions no greater than one micron within a carbon particle. The carbon particle has a dibutyl phthalate (DBP) absorption rate preferably within a range of approximately 52 ml/100 g to approximately 400 ml/100 g.
Claims31
An electrode for use in an electrolytic cell comprising:
- a current collecting substrate;
- an electrode active material having at least one component including at least one inclusion no greater than one micron in size, within a carbon particle, wherein the carbon particle has a DBP adsorption rate of not less than 50 ml/100 g, and preferably within a range of approximately 52 ml/100 g to approximately 400 ml/100 g;
- and
- means associated with the at least one component for precluding mechanical degradation of the component and, in turn, loss of electrical contact therebetween.
An electrode for use in an electrolytic cell comprising:
- a current collecting substrate;
- an electrode active material having at least one component including at least one inclusion no greater than one micron in size, within a carbon particle, wherein the carbon particle has:
- a DBP adsorption rate of not less than 50 ml/100 g, and preferably within a range of approximately 52 ml/100 g to approximately 400 ml/100 g;
- a SSA of not less than 200 M.sup.2 /g, and preferably in the range of approximately 250 M.sup.2 /g to approximately 1000 M.sup.2 /g;
- a mean particle size no larger than 100 nanometers and preferably in the range of approximately 10 nanometers to approximately 50 nanometers, and the at least one component is coated with a polymeric carbon precursor containing at least 5% by weight of carbon and preferably in the range of approximately 5% to approximately 32%, and more preferably in the range of approximately 9% to approximately 18%.
An electrolytic cell comprising:
- an electrolyte;
- a first electrode and a second electrode, wherein at least one of the first and second electrodes comprises:
- a current collecting substrate;
- an electrode active material having at least one component including at least one inclusion no greater than one micron within a carbon particle, wherein the carbon particle has:
- a DBP adsorption rate of not less than 50 ml/100 g, and preferably within a range of approximately 52 ml/100 g to approximately 400 ml/100 g;
- a SSA of not less than 200 M.sup.2 /g, and preferably in the range of approximately 250 M.sup.2 /g to approximately 1000 M.sup.2 /g;
- a mean particle size no larger than 100 nanometers and preferably in the range of approximately 10 nanometers to approximately 50 nanometers;
- and the at least one component is coated with a polymeric carbon precursor containing at least 5% by weight of carbon and preferably in the range of approximately 5% to approximately 32%, and more preferably in the range of approximately 9% to approximately 18%.
An electrolytic cell comprising:
- an electrolyte;
- a first electrode and a second electrode, wherein at least one of the first and second electrodes comprises:
- a current collecting substrate;
- and
- an electrode active material having at least one component including at least one inclusion no greater than one micron within a carbon particle, wherein the electrolytic cell has a third cycle coulombic efficiency of at least 88% and preferably in the range of approximately 88% to approximately 93%, and a fifth cycle coulombic efficiency of at least 89% and preferably in the range of approximately 88% to approximately 94%.
Dependencies are inferred from the claim text.