Compositions that can produce polymers
AssigneePhillips Petroleum Company
InventorsMax P. McDaniel, Kathy S. Collins, Marvin M. Johnson, James L. Smith, Elizabeth A. Benham, Gil R. Hawley, Christopher E. Wittner, Michael D. Jensen
Life of this patent
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Abstract
This invention provides compositions for polymerizing at least one monomer to produce a polymer. The compositions are produced by a process comprising contacting at least one organometal compound, at least one organoaluminum compound, and at least one treated solid oxide compound. The treated solid oxide compound is produced by a process comprising contacting at least one solid oxide compound with at least one electron-withdrawing anion source compound and at least one metal salt compound.
Claims39
A process to produce a composition of matter, said process comprising contacting at least one organometal compound, at least one treated solid oxide compound, and at least one organoaluminum compound to produce said composition,
- wherein said organometal compound has the following general formula
- (X.sup.1)(X.sup.2)(X.sup.3)(X.sup.4)M.sup.1
- wherein M.sup.1 is selected from the group consisting of titanium, zirconium, and hafnium, and
- wherein (X.sup.1) is independently selected from the group consisting of cyclopentadienyls, indenyls, fluorenyls, substituted cyclopentadienyls, substituted indenyls, and substituted fluorenyls, and
- wherein said substituents on said substituted cyclopentadienyls, substituted indenyls, and substituted fluorenyls, are selected from the group consisting of aliphatic groups, cyclic groups, combinations of aliphatic and cyclic groups, and organometallic groups, and hydrogen;
- and
- wherein (X.sup.3) and (X.sup.4) are independently selected from the group consisting of halides, aliphatic groups, cyclic groups, combinations of aliphatic and cyclic groups, and organometallic groups, and
- wherein (X.sup.2) is selected from the group consisting of Group OMC-I or Group OMC-II, and
- wherein said organoaluminum compound has the following general formula,
- Al(X.sup.5).sub.n (X.sup.6).sub.3-n
- wherein (X.sup.5) is a hydrocarbyl having from 1-20 carbon atoms, and
- wherein (X.sup.6) is a halide, hydride, or alkoxide, and
- wherein "n" is a number from 1 to 3 inclusive;
- wherein said treated solid oxide compound is produced by a process comprising contacting at least one solid oxide compound with at least one electron-withdrawing anion source compound and at least one metal salt compound;
- and
- wherein said solid oxide compound is calcined before, during or after contacting said electron-withdrawing anion source or said metal salt compound.
A process to produce a composition of matter, said process comprising contacting at least one organometal compound, at least one treated solid oxide compound, and at least one organoaluminum compound to produce said composition,
- wherein said composition can polymerize ethylene into a polymer with an activity greater than 100 (gP/(gS.multidot.hr)), and
- wherein said organometal compound has the following general formula
- (X.sup.1)(X.sup.2)(X.sup.3)(X.sup.4)M.sup.1
- wherein M.sup.1 is selected from the group consisting of titanium, zirconium, and hafnium, and
- wherein (X.sup.1) is independently selected from the group consisting of cyclopentadienyls, indenyls, fluorenyls, substituted cyclopentadienyls, substituted indenyls, and substituted fluorenyls, and
- wherein said substituents on said substituted cyclopentadienyls, substituted indenyls, and substituted fluorenyls, are selected from the group consisting of aliphatic groups, cyclic groups, combinations of aliphatic and cyclic groups, and organometallic groups, and hydrogen;
- and
- wherein (X.sup.3) and (X.sup.4) are independently selected from the group consisting of halides, aliphatic groups, cyclic groups, combinations of aliphatic and cyclic groups, and organometallic groups, and
- wherein (X.sup.2) is selected from the group consisting of Group OMC-I or Group OMC-II, and
- wherein said organoaluminum compound has the following general formula,
- Al(X.sup.5).sub.n (X.sup.6).sub.3-n
- wherein (X.sup.5) is a hydrocarbyl having from 1-20 carbon atoms, and
- wherein (X.sup.6) is a halide, hydride, or alkoxide, and
- wherein "n" is a number from 1 to 3 inclusive, and
- wherein said treated solid oxide compounds comprise oxygen and at least one element selected from the group consisting of groups 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, and 15 of the periodic table, including lanthanides and actinides;
- wherein said treated solid oxide compound has an increased Lewis acidity by contacting a solid oxide compound with at least one electron withdrawing anion source compound and at least one metal salt compound;
- wherein said solid oxide compound is calcined before, during, or after contacting said electron-withdrawing anion source or said metal salt compound;
- and
- wherein said metal salt compound is selected from the group consisting of groups 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, and 15 of the periodic table, including lanthanides and actinides.
A process to produce a composition, said process comprising:
- 1) contacting alumina with zinc chloride to produce a zinc-containing alumina;
- 2) calcining said zinc-containing alumina at 600.degree. C. for 3 hours and simultaneously contacting with carbon tetrachloride to produce a treated solid oxide compound;
- 3) combining said treated solid oxide compound with bis(n-buytlcyclopentadieny) zirconium chloride at a temperature in a range of about 25 to about 100.degree. C. to produce a mixture;
- and
- 4) about between 1 minute and 1 hour, combining said mixture and triethylaluminum to produce said composition.
A process comprising:
- 1) contacting an oxide selected from alumina, silica-alumina, aluminophosphate, and mixtures thereof with at least one metal salt to give a metal salt infused oxide;
- 2) calcining said metal salt infused oxide to produce a calcined metal salt infused oxide;
- 3) contacting said calcined metal salt infused oxide with a treating agent selected from sulfating agents, fluoriding agents, and chloriding agents to produce a treated oxide;
- 4) combining (1) said treated oxide, (2) an organoaluminum compound selected from triethylaluminum, triisobutylaluminum, and mixtures thereof;
- and (3) an organometal compound.
A process comprising:
- 1) impregnating alumina with an aqueous solution of zinc chloride, said solution also containing a small amount of nitric acid to give an impregnated alumina;
- 2) drying said impregnated alumina to give a dried impregnated alumina;
- 3) calcining said dried impregnated alumina to give a calcined impregnated alumina;
- 4) treating said calcined impregnated alumina with carbon tetrachloride at an elevated temperature to give a treated alumina;
- 5) combining said treated alumina with triethylaluminum and bis(n-butylcyclopentadienyl) zirconium dichloride.
Dependencies are inferred from the claim text.