Olefin polymerization catalysts containing group 8-10 transition metals, processes employing such catalysts and polymers obtained therefrom
AssigneeEastman Chemical Company
InventorsPeter Borden Mackenzie, Leslie Shane Moody, Christopher Moore Killian, James Allen Ponasik, Jr., Jason Patrick McDevitt, Gino Georges Lavoie
Life of this patent
Estimating the term…
Abstract
Methods for preparing olefin polymers, and catalysts for preparing olefin polymers are disclosed. The polymers can be prepared by contacting the corresponding monomers with a Group 8-10 transition metal catalyst. The polymers are suitable for processing in conventional extrusion processes, and can be formed into high barrier sheets or films, or low molecular weight resins for use in synthetic waxes in wax coatings or as emulsions.
Claims45
A composition comprising (a) a Group 8-10 transition metal M, (b) one or more Lewis acids, and (c) a binucleating or multinucleating compound of the formula X:
- ##STR67## wherein the Lewis acid or acids are bound to one or more heteroatoms which are .pi.-conjugated to the donor atom or atoms bound to the transition metal M;
- R.sup.1 and R.sup.6 each, independently, represent sterically hindered aryl;
- N represents nitrogen;
- A and B are each, independently, a heteroatom connected mono-radical wherein the connected heteroatom is selected from Group 15 or 16;
- in addition, A and B may be linked by a bridging group.
A compound of the formula I:
- ##STR69## wherein R.sup.1 and R.sup.6 each, independently, represent hydrocarbyl, substituted hydrocarbyl, or silyl;
- R.sup.2, R.sup.3, R.sup.4 and R.sup.5 each, independently, represent a hydrogen, hydrocarbyl, substituted hydrocarbyl, or silyl;
- in addition, any two of R.sup.2, R.sup.3, R.sup.4, and R.sup.5 may collectively form a bridging group;
- T represents a hydrogen or hydrocarbyl;
- L represents a mono-olefin or a neutral Lewis base wherein the coordinated atom is nitrogen, oxygen, or sulfur;
- M represents Ni(II), Pd(II), Co(II), or Fe(II);
- N represents nitrogen;
- and
- X.sup.- is a weakly coordinating anion.
A compound of formula II:
- ##STR70## wherein R.sup.1 and R.sup.6 each independently, represent a sterically hindered aryl;
- R.sup.2, R.sup.3, R.sup.4 and R.sup.5 each, independently, represent a hydrogen, hydrocarbyl, substituted hydrocarbyl, or silyl;
- in addition, any two of R.sup.2, R.sup.3, R.sup.4, and R.sup.5 may collectively form a bridging group;
- Q represents a hydrocarbyl, chloride, iodide or bromide;
- W represents a hydrocarbyl, chloride, iodide or bromide;
- N represents nitrogen;
- and
- M represents Ni(II), Pd(II), Co(II), or Fe(II).
A compound of formula IV:
- ##STR71## wherein R.sup.1 and R.sup.6 each, independently, represent hydrocarbyl, substituted hydrocarbyl, or silyl;
- R.sup.2 and R.sup.3 each, independently, represent a hydrogen, hydrocarbyl, substituted hydrocarbyl, or silyl, and, in addition, may collectively form a bridging hydrocarbyl, bridging substituted hydrocarbyl, or a substituted silicon atom;
- T represents a hydrogen or hydrocarbyl;
- L represents a mono-olefin or a neutral Lewis base wherein the coordinated atom is nitrogen, oxygen, or sulfur;
- M represents Ni(II), Pd(II), Co(II), or Fe(II);
- N represents nitrogen;
- and
- X.sup.- is a weakly coordinating anion.
A compound of formula V:
- ##STR72## wherein R.sup.1 and R.sup.6 each, independently, represent sterically hindered aryl;
- R.sup.2 and R.sup.3 each, independently, represent a hydrogen, hydrocarbyl, substituted hydrocarbyl, or silyl, and, in addition, may collectively form a bridging hydrocarbyl, bridging substituted hydrocarbyl, or a substituted silicon atom;
- Q represents a hydrocarbyl, chloride, iodide or bromide;
- W represents a hydrocarbyl, chloride, iodide or bromide;
- N represents nitrogen;
- and
- M represents Ni(II), Pd(II), Co(II), or Fe(II).
A compound of the formula VII:
- ##STR73## wherein R.sup.1 and R.sup.6 each, independently, represent hydrocarbyl, substituted hydrocarbyl, or silyl;
- R.sup.2 and R.sup.3 each, independently, represent a hydrogen, hydrocarbyl, substituted hydrocarbyl, or silyl, and, in addition, may collectively form a bridging hydrocarbyl, bridging substituted hydrocarbyl, or a substituted silicon atom;
- T represents a hydrogen or hydrocarbyl;
- L represents a mono-olefin or a neutral Lewis base wherein the coordinated atom is nitrogen, oxygen, or sulfur;
- M represents Ni(II), Pd(II), Co(II), or Fe(II);
- N represents nitrogen;
- and
- X.sup.- is a weakly coordinating anion.
A compound of formula VIII:
- ##STR74## wherein R.sup.1 and R.sup.6 each, independently, represent a sterically hindered aryl;
- R.sup.2 and R.sup.3 each, independently, represent a hydrogen, hydrocarbyl, substituted hydrocarbyl, or silyl, and, in addition, may collectively form a bridging hydrocarbyl, bridging substituted hydrocarbyl, or a substituted silicon atom;
- Q represents a hydrocarbyl, chloride, iodide or bromide;
- W represents a hydrocarbyl, chloride, iodide or bromide;
- N represents nitrogen;
- and
- M represents Ni(II), Pd(II), Co(II), or Fe(II).
A compound of the formula XIII:
- ##STR75## wherein R.sup.1 and R.sup.6 each, independently, represent hydrocarbyl, substituted hydrocarbyl, or silyl;
- R.sup.2, R.sup.3, and R.sup.4 each, independently, represent a hydrogen, hydrocarbyl, substituted hydrocarbyl, or silyl, and, in addition, any two of R.sup.2, R.sup.3, and R.sup.4 may collectively form a bridging group;
- T represents a hydrogen or hydrocarbyl;
- L represents a mono-olefin or a neutral Lewis base wherein the coordinated atom is nitrogen, oxygen, or sulfur;
- M represents Ni(II), Pd(II), Co(II), or Fe(II);
- N represents nitrogen;
- and
- X.sup.- is a weakly coordinating anion.
A compound of formula XV:
- ##STR76## wherein R.sup.1 and R.sup.6 each, independently, represent a sterically hindered aryl;
- R.sup.2, R.sup.3, and R.sup.4 each, independently, represent a hydrogen, hydrocarbyl, substituted hydrocarbyl, or silyl, and, in addition, any two of R.sup.2, R.sup.3, and R.sup.4 may collectively form a bridging group;
- Q represents a hydrocarbyl, chloride, iodide or bromide;
- W represents a hydrocarbyl, chloride, iodide or bromide;
- N represents nitrogen;
- and
- M represents Ni(II), Pd(II), Co(II), or Fe(II).
A compound of the formula XIV:
- ##STR77## wherein R.sup.1 and R.sup.6 each, independently, represent hydrocarbyl, substituted hydrocarbyl, or silyl;
- R.sup.2 and R.sup.5 each, independently, represent a hydrogen, hydrocarbyl, substituted hydrocarbyl, or silyl;
- T represents a hydrogen or hydrocarbyl;
- L represents a mono-olefin or a neutral Lewis base wherein the coordinated atom is nitrogen, oxygen, or sulfur;
- M represents Ni(II), Pd(II), Co(II), or Fe(II);
- N represents nitrogen;
- and
- X.sup.- is a weakly coordinating anion.
A compound of formula XVI:
- ##STR78## wherein R.sup.1 and R.sup.6 each, independently, represent a sterically hindered aryl;
- R.sup.2 and R.sup.5 each, independently, represent a hydrogen, hydrocarbyl, substituted hydrocarbyl, or silyl;
- Q represents a hydrocarbyl, chloride, iodide or bromide;
- W represents a hydrocarbyl, chloride, iodide or bromide;
- N represents nitrogen;
- and
- M represents Ni(II), Pd(II), Co(II), or Fe(II).
A compound of the formula XIX:
- ##STR79## wherein R.sup.1 and R.sup.6 each, independently, represent hydrocarbyl, substituted hydrocarbyl, or silyl;
- R.sup.2, R.sup.3, R.sup.4 and R.sup.5 each, independently, represent a hydrogen, hydrocarbyl, substituted hydrocarbyl, or silyl;
- in addition, any two of R.sup.2, R.sup.3, R.sup.4, and R.sup.5 may collectively form a bridging group;
- G is a .pi.-allyl or .pi.-benzyl group;
- M represents Ni(II) or Pd(II);
- N represents nitrogen;
- and
- X.sup.- is a weakly coordinating anion.
A compound of formula XX:
- ##STR80## wherein R.sup.1 and R.sup.6 each, independently, represent hydrocarbyl, substituted hydrocarbyl, or silyl;
- R.sup.2 and R.sup.3 each, independently, represent a hydrogen, hydrocarbyl, substituted hydrocarbyl, or silyl, and, in addition, may collectively form a bridging hydrocarbyl, bridging substituted hydrocarbyl, or a substituted silicon atom;
- G is a .pi.-allyl or .pi.-benzyl;
- M represents Ni(II), Pd(II);
- N represents nitrogen;
- and
- X.sup.- is a weakly coordinating anion.
A compound of the formula XXI:
- ##STR81## wherein R.sup.1 and R.sup.6 each, independently, represent hydrocarbyl, substituted hydrocarbyl, or silyl;
- R.sup.2 and R.sup.3 each, independently, represent a hydrogen, hydrocarbyl, substituted hydrocarbyl, or silyl, and, in addition, may collectively form a bridging hydrocarbyl, bridging substituted hydrocarbyl, or a substituted silicon atom;
- G is a .pi.-allyl or .pi.-benzyl;
- M represents Ni(II), Pd(II);
- N represents nitrogen;
- and
- X.sup.- is a weakly coordinating anion.
A compound of the formula XXII:
- ##STR82## wherein R.sup.1 and R.sup.6 each, independently, represent hydrocarbyl, substituted hydrocarbyl, or silyl;
- R.sup.2, R.sup.3, and R.sup.4 each, independently, represent a hydrogen, hydrocarbyl, substituted hydrocarbyl, or silyl, and, in addition, may collectively form a bridging group;
- G is a .pi.-allyl or .pi.-benzyl;
- M represents Ni(II) or Pd(II);
- N represents nitrogen;
- and
- X.sup.- is a weakly coordinating anion.
A compound of the formula XXIII:
- ##STR83## wherein R.sup.1 and R.sup.6 each, independently, represent hydrocarbyl, substituted hydrocarbyl, or silyl;
- R.sup.2 and R.sup.3 each independently, represent a hydrogen, hydrocarbyl, substituted hydrocarbyl, or silyl;
- G is a .pi.-allyl or .pi.-benzyl;
- M represents Ni(II), Pd(II);
- N represents nitrogen;
- and
- X.sup.- is a weakly coordinating anion.
A compound of formula XXIV, ##STR84## wherein R.sup.1 and R.sup.6 each, independently, represent hydrocarbyl, substituted hydrocarbyl, or silyl;
- A and B are each, independently, a heteroatom connected mono-radical wherein the connected heteroatom is selected from Group 15 or 16;
- in addition, A and B may be linked by a bridging group;
- T represents a hydrogen or a hydrocarbyl;
- L represents a mono-olefin or a neutral Lewis base wherein the coordinated atom is nitrogen, oxygen, or sulfur;
- M represents Ni(II) or Pd(II);
- N represents nitrogen;
- and
- X.sup.- is a weakly coordinating anion.
A compound of formula XXIX, ##STR85## wherein R.sup.1 and R.sup.6 each, independently, represent a sterically hindered aryl;
- A and B are each, independently, a heteroatom connected mono-radical wherein the connected heteroatom is selected from Group 15 or 16;
- in addition, A and B may be linked by a bridging group;
- Q represents a hydrocarbyl, chloride, iodide or bromide;
- W represents a hydrocarbyl, chloride, iodide or bromide;
- M represents Ni(II) or Pd(II);
- and
- N represents nitrogen.
A supported catalyst comprising the reaction product of a compound of formula V, VIII, or XV:
- ##STR102## wherein R.sup.1 and R.sup.6 each, independently, represent a sterically hindered aryl;
- R.sup.2 and R.sup.3 each, independently, represent a hydrogen, hydrocarbyl, substituted hydrocarbyl, or silyl, and, in addition, may collectively form a bridging hydrocarbyl, bridging substituted hydrocarbyl, or a substituted silicon atom;
- Q represents a hydrocarbyl, chloride, iodide or bromide;
- W represents a hydrocarbyl, chloride, iodide or bromide;
- N represents nitrogen;
- and
- M represents Ni(II), Pd(II), Co(II), or Fe(II);
- with a solid support which has been pre-treated with a compound Y, wherein Y is selected from the group consisting of a neutral Lewis acid capable of abstracting Q.sup.- or W.sup.- to form a weakly coordinating anion, a cationic Lewis acid whose counterion is a weakly coordinating anion, and a Bronsted acid whose conjugate base is a weakly coordinating anion.
A supported catalyst formed by the reaction of
- (a) a compound of formula V, VIII, or XV:
- ##STR111## wherein R.sup.1 and R.sup.6 each, independently, represent a sterically hindered aryl;
- R.sup.2 and R.sup.3 each, independently, represent a hydrogen, hydrocarbyl, substituted hydrocarbyl, or silyl, and, in addition, may collectively form a bridging hydrocarbyl, bridging substituted hydrocarbyl, or a substituted silicon atom;
- Q represents a hydrocarbyl, chloride, iodide or bromide;
- W represents a hydrocarbyl, chloride, iodide or bromide;
- N represents nitrogen;
- and
- M represents Ni(II), Pd(II), Co(II), or Fe(II);
- (b) a solid support;
- and
- (c) a compound Y, wherein Y is selected from the group consisting of a neutral Lewis acid capable of abstracting Q.sup.- or W.sup.- to form a weakly coordinating anion, a cationic Lewis acid whose counterion is a weakly coordinating anion, and a Bronsted acid whose conjugate base is a weakly coordinating anion.
Dependencies are inferred from the claim text.