Hydrocarbon hydrogenation and catalyst therefor
AssigneePhillips Petroleum Company
InventorsTin-Tack Peter Cheung, Marvin M. Johnson
Life of this patent
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Abstract
A supported hydrogenation catalyst composition is disclosed which comprises a palladium component, at least one alkali metal iodide such as, for example, potassium iodide, and an inorganic support material such as alumina. The palladium component is concentrated in an area within about 150 microns of the exterior surface of the composition. Also disclosed is a selective hydrogenation process in which diolefins and/or alkynes are hydrogenated with hydrogen to corresponding monoolefins.
Claims66
A composition useful in selectively hydrogenating diolefins and alkynes to monoolefins consisting essentially of:
- (a) at least one palladium-containing material selected from the group consisting of palladium metal and palladium oxides,
- (b) at least one alkali metal iodide, and
- (c) at least one inorganic support material, wherein
- said composition comprises about 0.01 weight-% palladium to about 2 weight-% palladium (on a total catalyst composition weight basis) and about 0.02 weight-% alkali metal to about 10 weight-% alkali metal (on a total catalyst composition weight basis) with said palladium concentrated in the skin of said composition.
A process for making a composition useful in selectively hydrogenating diolefins and alkynes to monoolefins, said process consisting essentially of the steps of:
- (i) contacting a material consisting essentially of
- at least one palladium-containing material selected from the group consisting of palladium metal and palladium oxides, and
- at least one inorganic support material, with a solution of at least one alkali metal iodide to obtain an alkali metal iodide-impregnated material,
- (ii) drying said alkali metal iodide-impregnated material to obtain a dried material, and
- (iii) heating said dried material in a non-oxidizing gas atmosphere at a temperature of about 300.degree. C. to about 600.degree. C. for a time period of about 0.2 hour to about 20 hours.
A process for making a composition useful in selectively hydrogenating diolefins and alkynes to monoolefins, said process comprising the steps of:
- (i) contacting a material consisting essentially of
- at least one palladium-containing material selected from the group consisting of palladium metal and palladium oxides, and
- at least one inorganic support material, with a solution of at least one alkali metal iodide to obtain an alkali metal iodide-impregnated material,
- (ii) drying said alkali metal iodide-impregnated material to obtain a dried material,
- (iii) heating said dried material in a non-oxidizing gas atmosphere at a temperature of about 300.degree. C. to about 600.degree. C. for a time period of about 0.2 hour to about 20 hours to obtain a heated material, and
- (iv) contacting said heated material with at least one sulfur-containing compound at a temperature of about 20.degree. C. to about 25.degree. C. for a time period of about 5 hours to about 20 hours.
A process for making a composition useful in selectively hydrogenating diolefins and alkynes to monoolefins, said process comprising the steps of:
- (i) contacting a material consisting essentially of
- at least one palladium-containing material selected from the group consisting of palladium metal and palladium oxides, and
- at least one inorganic support material, with a solution of at least one alkali metal iodate to obtain an alkali metal iodate-impregnated material,
- (ii) drying said alkali metal iodate-impregnated material to obtain a dried material, and
- (iii) heating said dried material in a reducing gas at a temperature of about 200.degree. C. to about 600.degree. C. for a time period of about 0.2 hour to about 20 hours, so as to convert said at least one alkali metal iodate to at least one alkali metal iodide.
A composition useful in selectively hydrogenating diolefins and alkynes to monoolefins consisting essentially of:
- about 0.05 weight-% palladium to about 1 weight-% palladium (on a total catalyst composition weight basis),
- about 0.05 weight-% potassium in potassium iodide to about 5 weight-% potassium in potassium iodide (on a total catalyst composition weight basis), and
- at least one inorganic support material selected from the group consisting of alumina, silica, titania, zirconia, aluminosilicates, zinc aluminate, zinc titanate, and combinations thereof, wherein
- at least about 50 weight-% of said palladium (on a palladium weight basis) is concentrated in an area within about 100 microns of the exterior surface of said composition, and
- said composition having been heated in a non-oxidizing gas atmosphere at a temperature of about 300.degree. C. to about 600.degree. C. for a time period of about 0.2 hour to about 20 hours.
A composition useful in selectively hydrogenating diolefins and alkynes to monoolefins consisting essentially of:
- about 0.05 weight-% palladium to about 1 weight-% palladium (on a total catalyst composition weight basis),
- about 0.05 weight-% potassium in potassium iodate to about 5 weight-% potassium in potassium iodate (on a total catalyst composition weight basis), and
- at least one inorganic support material selected from the group consisting of alumina, silica, titania, zirconia, aluminosilicates, zinc aluminate, zinc titanate, and combinations thereof, wherein
- at least about 50 weight-% of said palladium (on a palladium weight basis) is concentrated in an area within about 100 microns of the exterior surface of said composition, and
- said composition having been heated in a reducing gas atmosphere at a temperature of about 200.degree. C. to about 600.degree. C. for a time period of about 0.2 hour to about 20 hours, so as to convert said at least one alkali metal iodate to at least one alkali metal iodide.
Dependencies are inferred from the claim text.