Large area, multi-device heat pipe for stacked MCM-based systems

A computer system comprising:

• a housing;
• a scalable computing module positioned within the housing, said scalable computing system including at least one printed circuit board populated with at least one electronic component, said scalable computing system capable of receiving additional printed circuit boards populated with electronic components, said scalable computing module further comprising a scalable cooling unit, said scalable cooling unit further comprising:
• a first heat pipe assembly having a first evaporator plate, the first evaporator plate further comprising a pair of planar exterior surfaces which define therebetween an evaporator flow chamber, said flow chamber extending to substantially the entire surface area of the first evaporator plate;
• a first condenser;
• a necked-down region located between the first evaporator flow chamber and the first condenser, such that the first condenser is in fluid communication through the necked-down region with said first evaporator plate flow chamber, said evaporator plate of said first heat pipe positioned adjacent a first side of said printed circuit board such that at least a portion of said at least one electronic component is adjacent said evaporator plate exterior surface.

A method of upgrading a computer which includes a scalable computing module which produces waste heat, said scalable computing module including at least one circuit board populated with electronic components and a first and a second heat pipe, each of said first and second heat pipes having an evaporator plate and a condenser disposed adjacent one edge of said evaporator plate, the evaporator plate further comprising a pair of planar exterior surfaces which define therebetween an evaporator flow chamber, said flow chamber extending to substantially the entire surface area of evaporator plate, said first heat pipe positioned on one side of the at least one circuit board and said second heat pipe positioned on the other side of the at least one circuit board, said method comprising the steps of:

• adding a second circuit board assembly carrying a plurality of electronic components to the computing module by positioning said second circuit board adjacent the evaporator plate exterior surface of the first or second heat pipes;
• adding a third heat pipe having evaporator plate, the evaporator plate further comprising a pair of planar exterior surfaces which define therebetween an evaporator flow chamber, said flow chamber extending to substantially the entire surface area of evaporator plate, and having a condenser disposed adjacent one edge of said evaporator plate, to the computer module by positioning the third heat pipe exterior surface adjacent said second circuit board.

A computing module for a computer, said module comprising:

• a first heat pipe having an evaporator plate and a condenser in fluid communication with said evaporator plate, said evaporator plate having an evaporator surface;
• a second heat pipe having an evaporator plate and a condenser in fluid communication with said evaporator plate, said evaporator plate having an evaporator surface;
• connector component;
• and
• a printed circuit board comprising two sides populated with a plurality of electronic components, said evaporator plate of said first heat pipe positioned adjacent a first side of said printed circuit board such that at least a portion of said electronic components are adjacent said evaporator surface, said evaporator plate of said second heat pipe positioned adjacent a second side of said printed circuit board such that at least a portion of said electronic components are positioned adjacent said evaporator surface of said second heat pipe,
• the condenser of said first heat pipe is connected to the evaporator plate of said first heat pipe by a plurality of necked-down regions such that at least one window is formed between the condenser and the evaporator plate of the first heat pipe and wherein said condenser of said second heat pipe is connected to the evaporator plate of said second heat pipe by a plurality of necked-down regions such that at least one window is formed between the condenser and the evaporator plate of the second heat pipe, wherein the at least one window formed between the condenser and the evaporator plate of the first heat pipe is aligned with the at least one window formed between the condenser and the evaporator plate of the second heat pipe,
• said connector component positioned within the at least one window formed between the condenser and the evaporator plate of the first heat pipe and the at least one window formed between the condenser and the evaporator plate of the second heat pipe, connector component connecting to the edge of the printed circuit board positioned near said first and second window.