Chemical etching of fiber probe
AssigneeCalifornia Institute of Technology
InventorsMarc A. Unger, Dmitri A. Kossakovski
Life of this patent
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Abstract
A two-phase etching system having an etchant solution and an overlayer of a protective solvent. The physical properties of the etchant solution and the protective solvent are matched to form a substantially flat meniscus on the top surface of the etchant solution around a fiber immersed in the protective solvent and the etchant solution. Convective flows within the etchant solution are maintained to form a smooth and sharp fiber probe with a small tip apex.
Claims21
A method of etching a fiber, comprising:
- providing an etchant solution which is chemically reactive to the fiber and has a first interfacial energy with respect to the fiber;
- forming a layer of a protective solvent that is chemically inert to the fiber on top of said etchant solution, said protective solvent having a density smaller than said etchant solution and having a second interfacial energy with respect to the fiber, wherein said first interfacial energy is substantially equal to said second interfacial energy;
- immersing a portion of the fiber in said etchant solution and said protective solvent;
- and
- maintaining convective flows surrounding said immersed portion within said etchant solution so that said immersed portion is broken away by etching to form a tapered tip within said etchant solution.
A method of etching a fiber, comprising:
- providing an etchant solution which is chemically reactive to the fiber;
- forming a layer of a protective solvent that is chemically inert to the fiber on top of said etchant solution and having a density smaller than said etchant solution,
- selecting said etchant solution and said protective solvent to have predetermined densities and viscosity coefficients to form a substantially flat meniscus on the interface between said etchant solution and protective solvent around the fiber when immersed;
- immersing a portion of the fiber in said etchant solution and said protective solvent;
- and
- maintaining convective flows surrounding said immersed portion within said etchant solution so that said immersed portion is broken away by etching to form a tapered tip within said etchant solution.
A method of forming a chalcogenide fiber probe by chemical etching, comprising:
- processing a fiber having a chalcogenide fiber core to expose the fiber core at one end;
- providing an etchant solution which is chemically reactive to said fiber core and has a first interfacial energy with respect to said fiber core;
- forming a layer of a protective solvent chemically inert to said fiber core on top of said etchant solution, said protective solvent having a density smaller than said etchant solution and a second interfacial energy with respect to said fiber core, wherein said first interfacial energy is substantially equal to said second interfacial energy;
- immersing said fiber core in said etchant solution and said protective solvent;
- and
- maintaining convective flows surrounding said immersed fiber core within said etchant solution so that a portion of said fiber core is broken away by etching at a location below interface between said protective solvent and etchant to form a tapered probe tip within said etchant solution.
Dependencies are inferred from the claim text.