High pressure injector clip

A spring clip for retaining together an internal combustion engine fuel injector and a fuel rail cup, the injector being mounted in the head of an engine, said spring clip comprising:

• a first portion including a bridge connecting spaced elongate fingers adapted to straddle a body portion of the fuel injector and be receivable in a receiving portion of a fuel rail cup;
• said elongate fingers including a reverse bend at a midpoint therealong and terminating in a bridging portion, the bent elongate fingers defining finger segments on each side of said reverse bend;
• said finger segments diverging from said reverse bend part way toward said bridge and bridging portions and converging thereafter to form generally diamond shaped spring elements;
• and
• a second portion of a generally planar shape having spaced legs for engaging slots in the injector body;
• said second portion including a wall portion extending generally perpendicular to said spaced legs and connecting with said bridging portion;
• whereby, when the injector is mounted in the fuel rail cup, said legs are received in slots in the injector body and said elongate fingers are compressed between the fuel rail cup and the injector body, clamping the fuel injector between said legs and said fingers with a force toward the head of the engine by the compressive load of said finger segments.

A spring clip for retaining together an internal combustion engine fuel injector and a fuel rail cup, the injector being mounted in the head of an engine, said spring clip comprising:

• a first portion including a fuel rail cup engaging portion;
• and
• a second portion including a fuel injector engaging portion;
• at least one of said portions being deformable and exerting a spring force during installation ranging from a minimum force and increasing to a maximum force as the clip is compressed prior to yielding to urge said injector with a force toward the head of the engine mounting the injector therein, the clip yielding upon further compression to avoid overloading the injector while retaining said clip maximum resilient load.

A method of mounting an internal combustion engine fuel injector in the head of an engine for direct fuel injection comprising the steps of:

• providing a fuel rail having a fuel rail cup for mounting the injector;
• providing a yieldable spring clip that is preloaded upon installation to provide a minimum spring force and that has a preset maximum spring force prior to and upon yielding;
• securing together said fuel rail cup and injector with said spring clip;
• and
• mounting said fuel rail to the engine, causing compression of said spring clip to at least its minimum preload and yielding to limit the spring force on the injector to said preset maximum;
• whereby said spring clip clamps the injector toward the head of the engine without exceeding the maximum spring force.

A fuel injection system for direct injection of fuel into an internal combustion engine, said system comprising:

• a fuel rail having a fuel rail cup;
• a fuel injector mountable in the head of an engine and receivable in said fuel rail cup;
• and
• a spring clip maintaining the fuel injector and fuel rail in assembly and compressed against said injector outwardly from said fuel rail cup toward the head of the engine with a force not less than a determined minimum and not greater than a preset maximum controlled by yielding of the spring clip to limit the maximum load.