Two-colored molded product of polyurethanes made by RIM and process for manufacturing the same
AssigneeToyoda Gosei Co., Ltd.
InventorsKatsumi Tachi, Toshihiko Asaya, Satoru Ono, Hisashi Mizuno
Life of this patent
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Abstract
A small amount of a non-yellowing surface-forming polyurethane material containing a polyether polyol, a hexamethylene diisocyanate trimer, a coloring agent and an organic bismuth catalyst is initially injected into a mold cavity under reduced pressure to form e.g. the surface portion of a polyurethane covering for a steering wheel. An inner-forming polyurethane material is subsequently injected into the cavity under reduced pressure to form an inner portion of the covering.
Claims10
A two-colored molded product of polyurethanes made by reactive injection molding and comprising:
- a surface portion formed by injecting an amount of a non-yellowing surface-forming polyurethane material containing a polyether polyol, a hexamethylene diisocyanate trimer, a coloring agent and an organic bismuth catalyst into a closed mold cavity having a pressure below atmospheric pressure, the amount of surface-forming polyurethane injected being relatively small compared to the gross volume of said mold cavity;
- and
- an inner portion formed by injecting an inner-portion-forming polyurethane material into said closed mold cavity.
A two-colored molded product of polyurethanes made by reactive injection molding and comprising:
- a surface portion formed by injecting an amount of a non-yellowing surface-forming polyurethane material containing a polyether polyol, a hexamethylene diisocyanate trimer, a coloring agent and a mixed catalyst into a closed mold cavity having a pressure below atmospheric pressure, the amount of surface-forming polyurethane injected being relatively small compared to the gross volume of said mold cavity, said mixed catalyst being a mixture of a first catalyst having the chemical formula ##STR3## and a second catalyst represented by the chemical formula ##STR4## where M stands for an alkali metal or an alkaline earth metal, and R stands for:
- hydrogen, an alkyl group having 1 to 20 carbon atoms, an alkenyl or alkynyl group having 2 to 20 carbon atoms, these groups being straight or branched and optionally may be substituted by one carboxyl group or one or more halogens,
- a cycloalkyl group having 3 to 6 carbon atoms, this group being unsubstituted or substituted by one carboxyl group, one or more alkyl groups having 1 to 6 carbon atoms or alkenyl or alkynyl groups having 2 to 6 carbon atoms, these groups being straight or branched, or
- an aryl group, this group being unsubstituted or substituted by one or more halogens, one or more alkyl groups having 1 to 8 carbon atoms or alkenyl or alkynyl groups having 2 to 8 carbon atoms, any of these groups being straight or branched, or by one aryl group or one carboxyl group;
- and
- an inner portion formed by injecting an inner-portion-forming polyurethane material into said closed mold cavity.
Dependencies are inferred from the claim text.