US 5,953,226 A · Control system having an application function with integrated self diagnostics

Abstract

A self diagnostic system is integrated into an application program for controlling a machine or process. The application program is comprised of various logical segments that have to be solved by a logic solving engine. The diagnostic program will annunciate an event when the application program cannot execute a desired response by monitoring certain preselected and marked segments of the application program and allocating memory to save the result. When an abnormal occurrence in these segments results in the desired event not occurring, the diagnostic system will determine what part of the logic expression controlling the event could not be completed. This information will be saved and used for annunciating the reason for the desired event not happening. The diagnostic system includes a special control module that is added to the application program. This module is implemented as either an instruction added to the marked logic segment that is to be monitored in the case of a ladder logic system or as a subroutine as part of other types of sequential control methods. The data is recorded automatically, without application programming.

Claims12

Dependent claims

A self diagnostic control system comprising:

A. a processor;
B. a memory;
C. an application program stored in said memory run by the processor for controlling output devices in response to a status of a plurality of input devices, the application program including a plurality of logical segments for controlling the output devices, each of said logical segments requiring selected input and output devices to be in a predetermined state before an output device controlled by the logical segment can reach an expected state;
D. a diagnostic program integral to the application program for annunciating an event when the application program cannot execute a desired response, said diagnostic program for monitoring certain preselected and marked logical segments of the application program and allocating memory to save data of the event;
E. a function block integral to selected ones of said logical segments, said function block for use in determining which of selected input and output devices in the selected logical segments prevented the output device from reaching the expected state;
and
F. wherein the diagnostic program saves the data of the event automatically, without application programming.

4 more elements

A self diagnostic program having a function block for a control system having a processor and an application program stored in a memory run by the processor for controlling output devices in response to a status of a plurality of input devices, the application program including a plurality of logical segments for controlling the output devices, each of said logical segments requiring selected input and output devices to be in a predetermined state before an output device controlled by the logical segment can reach an expected state, each of said logical statements consisting of series connected logical elements coupled to an output representation, each element requiring a predetermined state to energize the output representation, said function block comprising:

A. a first input for initiating an action to energize an output representation;
B. a first output to pass logic control to the series connected logical elements that are controlling the output representation;
C. a second output to indicate the result of the initiating action;
D. means for determining which of the series connected logical elements failed to reach its predetermined state and prevented the output representation reaching its expected state during an event occurrence;
E. wherein said series connected elements are coupled between said output representation and the function block in selected logical segments;
and
F. wherein said diagnostic program for recording which of the series connected logical elements failed to reach its predetermined state and allocating memory to save data of the event occurrence;
and
G. wherein the diagnostic program records the data of the event automatically, without application programming.

6 more elements

Dependencies are inferred from the claim text.

Control system having an application function with integrated self diagnostics

Life of this patent

Control system having an application function with integrated self diagnostics

Life of this patent

Abstract

Claims12