Corrugated board container and method of making the same

The method of making corrugated board as recited in claim further comprising:

• (h) securing a first set of ridges of a third corrugated paper medium to the second surface of the third liner;
• (i) providing a fourth liner having a first surface and a second surface;
• and
• (j) securing the first surface of the fourth liner to a second set of ridges on the third corrugated paper medium thereby creating a triple wall corrugated board.

A method of making corrugated board having at least one fold region, comprising the steps of:

• (a) securing at least two sheets of paper liner in complementary facing engagement to create a first multi-layer composite liner having a first surface and a second surface;
• (b) securing a first set of ridges of a first corrugated paper medium to the second surface of the first multi-layer composite liner to create a first single face web;
• (c) securing at least two sheets of paper liner in complementary facing engagement to create a second multi-layer composite liner having a first surface and a second surface;
• (d) securing a first set of ridges of a second corrugated paper medium to the second surface of the second multi-layer composite liner to create a second single face web;
• (e) compressing a selected portion of the second corrugated paper medium thereby creating an area to be bent;
• (f) securing a second set of ridges of the first corrugated paper medium to the first surface of the second multi-layer composite liner;
• (g) providing a third liner having a first surface and a second surface;
• (h) securing the first surface of the third liner to a second set of ridges on the second corrugated paper medium such that the selected portion of the second corrugated paper medium is spaced from the third liner;
• (i) cutting through the first multi-layer composite liner, the first corrugated paper medium, the second multi-layer composite liner and at least part of the selected portion of the second corrugated paper medium to form a cutout area which is aligned with the area to be bent;
• and
• (j) removing the cutout area from the corrugated board.

A corrugated board, comprising:

• (a) at least two paper liners secured in complementary facing engagement, forming a first multi-layer composite liner;
• (b) at least two paper liners, secured in complementary facing engagement, forming a second multi-layer composite liner;
• (c) a corrugated paper medium having corrugations defining a first set of ridges and a second set of ridges, the first set of ridges being secured to the first multi-layer composite liner and the second set of ridges being secured to the second multi-layer composite liner;
• (d) a third liner;
• and
• (e) a second corrugated paper medium having corrugations defining a first set of ridges and a second set of ridges, the first set of ridges of the second corrugated paper medium being secured to the second multi-layer composite liner and the second set of ridges of the second corrugated paper medium being secured to the third liner.

A corrugated board container, comprising:

• (a) a panel configured to define an interior enclosure and being comprised of:
• (I) at least two paper liners, secured in complementary facing engagement, forming a first multi-layer composite liner;
• (ii) at least two paper liners, secured in complementary facing engagement, forming a second multi-layer composite liner;
• (iii) a corrugated paper medium having corrugations defining a first set of ridges and a second set of ridges, the first set of ridges secured to the first multi-layer composite liner and the second set of ridges secured to the second multi-layer composite liner;
• (iv) a third liner;
• and
• (v) a second corrugated paper medium having corrugations defining a first set of ridges and a second set of ridges, the first set of ridges of the second corrugated paper medium being secured to the second multi-layer composite liner and the second set of ridges of the second corrugated paper medium being secured to the third liner.

A corrugated board, comprising:

• (a) a first paper liner;
• (b) a second paper liner;
• (c) a corrugated paper medium having corrugations defining a first set of ridges and a second set of ridges, the first set of ridges being secured to the first paper liner and the second set of ridges being secured to the second paper liner, at least one of the paper liners being a multi-layer composite liner comprising at least two paper liners secured in complementary facing engagement;
• (d) a third paper liner;
• (e) a second corrugated paper medium having corrugations defining a first set of ridges and a second set of ridges, the first set of ridges of the second corrugated paper medium being secured to the second paper liner and the second set of ridges of the second corrugated paper medium being secured to the third paper liner, at least one of the paper liners being a multi-layer composite liner comprising at least two paper liners secured in complementary facing engagement;
• (f) a fourth paper liner;
• and
• (g) a third corrugated paper medium having corrugations defining a first set of ridges and a second set of ridges, the first set of ridges of the first corrugated paper medium being secured to the third paper liner and the second set of ridges of the third corrugated paper medium being secured to the fourth paper liner, at least one of the paper liners being a multi-layer composite liner comprising at least two paper liners secured in complementary facing engagement.