Adaptive method and apparatus for forming tailor welded blanks

Abstract

Method and apparatus for TWB forming with adaptive control of movable punch and/or die segments in a manner to maintain a holding force at the weld line by the punch and die segments during at least initial forming of the blank in a manner to control and limit movement of the weld line. A tailor welded metal blank having a weld line is positioned between a punch and a die with the weld line spanning a cavity defined between the punch and the die. One or more individual segments of the punch and of the die are moved in a manner to engage opposite side regions of the weld line to apply a holding force to the weld line. Relative movement of the punch and/or die segments is adaptively controlled during at least initial deformation of the blank by the punch in a manner to maintain the holding force applied to weld line at a selected holding force value to retain the weld line in a plane defined by the punch and die segments, thereby reducing weld line movement. After initial deformation of the blank by movement of the punch to a preset punch location, the punch and die segments can be retracted away from the weld line during subsequent deformation of the blank.

Dependencies are inferred from the claim text.