Process for fixing dyes in textile materials
AssigneeHenkel Corporation
InventorsHoward Cole, Brian Francois, David I. Devore
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Abstract
A process for fixing dyes impregnated in fine-dimensional synthetic textile substrates in an environmentally safe manner. The process comprises contacting the dyed synthetic substrates with a phenol- and formaldehyde-free dye-fixative composition comprising: (a) polymethacrylic acid, (b) copolymers of methacrylic acid consisting essentially of methacrylic acid and an ethylenically unsaturated comonomer selected from the group consisting of 2-acrylamido-2-methyl-propanesulfonic acid, sodium vinyl sulfonate, sodium styrene sulfonate, alkyl acrylate, (c) sulfamic acid, and (d) combinations of (a), (b) and (c).
Claims36
A process for fixing a dye to a dyed fine-dimensional yam fabric made from the group consisting of a polyamide containing substrate, segmented polyester-polyurethane substrate, and combinations thereof, comprising contacting said fabric with an aqueous solution comprising a dye fixative composition substantially free of phenol and formaldehyde residues, said dye-fixative composition comprising
- (a) polymethacrylic acid or
- a copolymer of methacrylic acid and an ethylenically unsaturated comonomer selected from the group consisting of 2-acrylamido-2-methyl-propanesulfonic acid, sodium vinyl sulfonate, sodium styrene sulfonate and lower alkyl acrylates, and
- (b) sulfamic acid,
- said contacting step being for a time sufficient so that said dye-fixative composition is absorbed by said fabric.
A fine-dimensional yarn fabric made from the group consisting of a polyamide-containing substrate, a segmented polyester-polyurethane substrate, and combinations thereof treated with a dye and an aqueous dye-fixative composition comprising
- (a) polymethacrylic acid or
- copolymers of methacrylic acid comprising from about 20% to about 30 weight percent methacrylic acid, or combinations thereof, and wherein the lower 90 weight percent of the polymethacrylic acid, or copolymers of methacrylic acid, or combinations thereof have a weight average molecular weight in the range of about 2500 to 250,000 and a number average molecular weight in the range of about 500 to 20,000, and
- (b) 3% to 5% by weight of sulfamic acid,
- and wherein said aqueous dye-fixative composition is provided in a sufficient amount and has a solubility such that said dye is fixed to said substrate, said substrate having a colorfastness value of at least about 4.0 obtained according to AATCC Test Method 107-1991, and a stain resistance value of less than 5 obtained according to AATCC Test Method 175-1993.
A process for fixing a dye to a dyed fine-dimensional yarn fabric made from the group consisting of a polyamide-containing substrate, segmented polyester-polyurethane substrate, and combinations thereof, comprising contacting said fabric with an aqueous solution comprising a dye-fixative composition substantially free of phenol and formaldehyde residues, said dye-fixative composition comprising (1) a copolymer of:
- a) about 1 to about 20 percent by weight of vinyl sulfonic acid residues,
- b) about 5 to about 20 percent by weight of nonpolar or hydrophobic monomer residues, and
- c) about 60 to about 94 percent by weight of hydrophilic ethylenically unsaturated carboxylic acid residues, the copolymers having a weight average molecular weight of from about 1,500 to about 15,000;
- and (2) about 4% to about 10% by weight of sulfamic acid, said contacting step being for a time sufficient so that said dye-fixative composition is absorbed by said fabric.
A dye-fixative composition for fixing dyes impregnated in fine-dimensional synthetic textile substrates, said composition being free of phenols and formaldehyde and comprising:
- (a) polymethacrylic acid,
- (b) copolymers of methacrylic acid consisting essentially of methacrylic acid and an ethylenically unsaturated comonomer selected from the group consisting of 2acrylamido-2-methyl-propanesulfonic acid, sodium vinyl sulfonate, sodium styrene sulfonate, and alkyl acrylate, and
- (c) sulfamic acid.
Dependencies are inferred from the claim text.