Abrasive articles including an antiloading composition
AssigneeMinnesota Mining and Manufacturing Company
InventorsWalter L. Harmer, Don H. Kincaid, Alan R. Kirk, Eric G. Larson
Life of this patent
Estimating the term…
Abstract
An abrasive article is provided that includes a bond system formed from a binder precursor and about 15% by weight or less of a wax-containing modifier. An abrasive article that includes the bond system exhibits an increase of workpiece surface abraded in a Woodsanding Normal Force Test as compared to an abrasive article including a bond system formed from a composition containing substantially no wax-containing modifier.
Claims44
An abrasive article comprising:
- a backing having a first major surface and a second major surface;
- a plurality of abrasive particles;
- at least one bond system formed from a composition comprising a binder precursor and about 15% by weight or less of a wax-containing modifier wherein the bond system adheres the plurality of abrasive particles to the first major surface of the backing.
An abrasive article comprising:
- a backing having a first major surface and a second major surface;
- a plurality of abrasive particles;
- a make coat bond system formed from a first binder precursor, wherein the make coat bond system bonds the plurality of abrasive particles to the first major surface of the backing;
- a size coat bond system formed from a composition comprising a second binder precursor and about 15% by weight or less of a wax-containing modifier, wherein the size coat bond system forms at least a portion of a peripheral surface of the abrasive article.
An abrasive article comprising:
- a backing having a first major surface and a second major surface;
- a plurality of abrasive particles;
- a make coat bond system formed from a first binder precursor, wherein the make coat bond system bonds the plurality of abrasive particles to the first major surface of the backing;
- a size coat bond system formed from a composition comprising a second binder precursor and a wax-containing modifier in an amount of about 0.1% weight percent to about 5% by weight, wherein the size coat bond system forms at least a portion of a peripheral surface of the abrasive article.
An abrasive article comprising:
- a backing having a first major surface and a second major surface;
- a plurality of abrasive particles;
- a make coat bond system formed from a first binder precursor, wherein the make coat bond system bonds the plurality of abrasive particles to the first major surface of the backing;
- a peripheral coat bond system wherein the peripheral coat is present over the size coat formed from a composition comprising:
- a phenolic resin binder precursor;
- and
- a wax-containing modifier in an amount of about 0.5% weight percent to about 3% by weight, wherein the wax-containing modifier comprises a wax selected from the group of a paraffin wax, a microcrystalline wax, a castor wax, a beeswax, a carnauba wax, a Fischer-Tropsch wax, a polyethylene wax, an ouricuri wax, a ceresin wax, a polyolefin wax, an amide wax, and a mixture thereof.
A method for making a coated abrasive article, comprising the steps of:
- applying a first binder precursor to a substrate;
- at least partially embedding a plurality of abrasive particles in the first binder precursor;
- at least partially curing the first binder precursor;
- applying a composition formed by blending a second binder precursor and about 15% by weight or less of a wax-containing modifier over the at least partially cured first binder precursor and the plurality of abrasive particles;
- and curing the second binder precursor.
A method of reducing a surface of a workpiece comprising the steps of:
- frictionally engaging a peripheral surface of an abrasive article with a surface of a workpiece, wherein the abrasive article comprises:
- a backing having a first major surface and a second major surface;
- a plurality of abrasive particles;
- at least one bond system formed from a composition comprising a binder precursor and about 15% by weight or less of a wax-containing modifier, wherein the bond system bonds the plurality of abrasive particles to the first major surface of the backing;
- and
- moving the abrasive article and the workpiece relative to each other such that the surface of the workpiece is reduced.
A method of using an abrasive article to reduce a surface of a workpiece comprising the steps of:
- frictionally engaging a peripheral surface of an abrasive article with a surface of a workpiece, wherein the abrasive article comprises:
- a backing having a first major surface and a second major surface;
- a plurality of abrasive particles;
- a make coat bond system formed from a first binder precursor, wherein the make coat bond system bonds the plurality of abrasive particles to the first major surface of the backing;
- and
- a size coat bond system present over the abrasive particles on at least a portion of the plurality of the abrasive particles forming at least a portion of the peripheral surface, wherein the size coat bond system is formed from a composition comprising a second binder precursor and about 15% by weight or less of a wax-containing modifier;
- and
- moving the abrasive article and the workpiece relative to each other such that the surface of the workpiece is reduced.
A method of using an abrasive article to reduce a surface of a workpiece comprising the steps of:
- frictionally engaging a peripheral surface an abrasive article with a surface of a workpiece, wherein the abrasive article comprises:
- a backing having a first major surface and a second major surface;
- a plurality of abrasive particles;
- a make coat bond system formed from a first binder precursor, wherein the make coat bond system bonds the plurality of abrasive particles to the first major surface of the backing;
- a size coat bond system present over the abrasive particles on at least a portion of the plurality of the abrasive particles forming at least a portion of the peripheral surface, wherein the size coat bond system is formed from a composition comprising a second binder precursor and a wax-containing modifier in an amount of about 0.1% weight percent to about 5% by weight of the composition forming the size coat bond system;
- and
- moving the abrasive article and the workpiece relative to each other such that the surface of the workpiece is reduced.
A method of using an abrasive article to reduce a surface of a workpiece comprising the steps of:
- frictionally engaging a peripheral surface of a peripheral surface of an abrasive article with a surface of a workpiece, wherein the abrasive article comprises:
- a backing having a first major surface and a second major surface;
- a plurality of abrasive particles;
- a make coat bond system formed from a first binder precursor, wherein the make coat bond system bonds the plurality of abrasive particles to the first major surface of the backing;
- a peripheral coat bond system present over the abrasive particles on at least a portion of the plurality of the abrasive particles forming at least a portion of the peripheral surface, wherein the peripheral coat bond system is formed from a composition comprising:
- a phenolic resin binder precursor;
- and
- a wax-containing modifier in an amount of about 0.5% weight percent to about 3% by weight, wherein the wax-containing modifier comprises a wax selected from the group of a paraffin wax, a microcrystalline wax, a castor wax, a beeswax, a carnauba wax, a Fischer-Tropsch wax, a polyethylene wax, an ouricuri wax, a ceresin wax, a polyolefin wax, an amide wax, and a mixture thereof;
- and
- moving the abrasive article and the workpiece relative to each other such that the surface of the workpiece is reduced.
Dependencies are inferred from the claim text.