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US 5,904,835 AGranted
Dual feed reactor hydrocracking process
AssigneeUop LLC
InventorVasant P. Thakkar
Life of this patent
Estimating the term…
Abstract
A large hydrocracking feed stream is processed without resorting to full dual reaction trains by passing a portion of the feed stream into each of two reaction zones, with the effluents of the two reaction zones being charged into a common separation and product recovery facility. Unconverted hydrocarbons recovered in the product recovery facility are passed into only one of the reaction zones.
Claims9
A hydrocracking process which comprises the steps of:
- a.) dividing a hydrocarbon feed stream into a first feed stream and a second feed stream of equal composition, and contacting the first feed stream and hydrogen with a first bed of hydrocracking catalyst maintained at hydrocracking conditions in a first hydrocracking reaction zone;
- b.) contacting the second feed stream, in admixture with hydrogen, with a second bed of hydrocracking catalyst maintained at hydrocracking conditions in a second hydrocracking reaction zone;
- c.) passing the effluent of the first hydrocracking reaction zone and the effluent of the second hydrocracking reaction zone into a vapor-liquid separation zone, and removing a vapor phase process stream and a liquid phase process stream from the vapor-liquid separation zone;
- d.) recycling at least a portion of the vapor phase process stream directly to each of the first and second hydrocracking reaction zones;
- e.) passing the liquid phase process stream into a fractionation zone, and recovering a distillate boiling range product stream and a hydrocarbon recycle stream comprising unconverted hydrocarbons;
- and,
- f.) passing substantially all of the hydrocarbon recycle stream into the second hydrocracking reaction zone.
4 more elements
A hydrocracking process which comprises the steps of:
- a.) dividing a hydrocarbon feed stream into a first feed stream and a second feed stream, and passing the first feed stream into a first hydrocracking reaction zone in admixture with hydrogen and contacting the first feed stream with a first bed of hydrocracking catalyst maintained at hydrocracking conditions which achieve a conversion rate above 40 percent and producing a first effluent stream;
- b.) contacting the second feed stream in admixture with hydrogen with a second bed of hydrocracking catalyst in a second hydrocracking reaction zone maintained at hydrocracking conditions which achieve a conversion rate above 40 percent and producing a second effluent stream;
- c.) passing the first and second effluent streams into a common vapor-liquid separation zone, and removing a vapor phase process stream and a liquid phase process stream from the vapor-liquid separation zone;
- d.) recycling at least a portion of the vapor phase process stream to the first and second hydrocracking reaction zones;
- e.) passing the liquid phase process stream into a fractionation zone, and recovering a diesel boiling range product stream and a hydrocarbon recycle stream comprising unconverted hydrocarbons;
- and,
- f.) passing substantially all of the hydrocarbon recycle stream into the second hydrocracking reaction zone.
4 more elements
A hydrocracking process which comprises the steps of:
- a.) dividing a process feed stream into a first feed stream and a second feed stream of equal composition, passing the first feed stream into a first hydrocracking reaction zone in admixture with hydrogen, contacting the first feed stream with a first bed of hydrocracking catalyst maintained at hydrocracking conditions which achieve a conversion rate between 50 and 85 volume percent and producing a first effluent stream;
- b.) passing the second feed stream into a second hydrocracking reaction zone in admixture with hydrogen and contacting the second feed stream with a second bed of hydrocracking catalyst maintained at hydrocracking conditions which achieve a conversion rate above 40 percent and producing a second effluent stream;
- c.) passing the first and second effluent streams into a common vapor-liquid separation zone, and removing a vapor phase process stream and a liquid phase process stream from the vapor-liquid separation zone;
- d.) contacting the vapor phase process stream with a hydrotreating catalyst;
- e.) recycling hydrogen contained in the vapor phase process stream to both the first and second hydrocracking reaction zones;
- f.) passing the liquid phase process stream into a fractionation zone, and recovering a diesel boiling range product stream and a hydrocarbon recycle stream comprising unconverted hydrocarbons;
- and,
- g.) passing the hydrocarbon recycle stream into only the second hydrocracking reaction zone.
5 more elements
Dependencies are inferred from the claim text.